Kneelb4ZOD
1 W
I really like what you've done with the road bike version 2.
Kneelb4ZOD said:I really like what you've done with the road bike version 2.
majornelson said:Great picture!
chas58 said:@scooterMan101
Once a electric motor hits its max power, the power drops off sharply. so, as you get beyond 22-23mph, your motor is giving you almost nothing. Thus, its not going to help at all going down hill at 26-28mph. Even my 328rpm motor peters out at 28mph and is doing nothing at 30mph.
Motomech told someone that you don't want to sustain more than 50% of a motor's top speed up a hill, or risk burning out. That is a great rule of thumb. YOu can calcualte this specific overheat speed (it depends on the motor, throttle, and current used), but that is a pretty good quick rule of thumb. As I recall from my calculations, the stock Q100 (36v 14a) will start to overheat and a little over 40% of its no load speed, or about 50% of its actual cruising speed on the road.
Here is an idea for you. Purchase a bare 260rpm motor, and swap out the core with your current motor. That is a relatively cheap upgrade. Unscrewing the core from a well used motor can prove to be a challenge though.
Maybe I'm missing something, but the only CON63 controller I see on GBK is a 24/36 Volt model. Are you trying to use that controller w/ a 52 V battery? No doubt that controller has 50 V cap.s.majornelson said:Posting here it seems to be the default Q100 thread.. I'm having issues with my build where the motor cuts out after about 10 minutes (depending on outside air temps- colder longer and warmer shorter).
My recent build was on a road bike where I wanted a clean look and only PAS (I peddle consistently @95 rpm- I was looking for just a little boost in speed while pedaling) . chas58's build was inspirational, along with others on endless-sphere- and the advice from this group has been spot on.
Here is the thread- https://endless-sphere.com/forums/viewtopic.php?f=3&t=86204
Quick build overview so you don't have to read the thread- Q100C rear motor, greenbikekit CON63 sinewave controller with LCD meter for electric bike, PAS sensors on BB. And a Luna 52v Mighty Mini Cube Ebike Battery. All put in a canvas bag on the rear (but I've tested with the controller hanging out of the bag with no luck).
Anyway, I love the look, weight (32 lbs) and ride but I'm having power cutoff issues that I'm trying to solve. After I ride for 10 minutes or so the display stays on but the motor cuts out. If I turn the system off, (from the display) and back on, I have power to the motor for a brief period and then it cuts out again. I had a second CON63 controller and swapped that in this weekend but saw the exact same behavior. I've stopped the bike after this happens and the controller is a little warm but far from hot. I've also moved the controller out of the bag (after the motor lost power), gave it few minutes and started pedaling again. But then the motor would lose power again. I'm focused on the controller but it could be the motor or something else. Don't know. Last week I actually put some a snowball against the controller after it cut out (we had a snow storm in DC ten days ago that left a little on the edges of the path) and that seemed to give me another ten minutes or so. Outside temps that day were in the low 40's.
I can permanently mount the controller below the bag, exposed if needed. I would prefer not to do this but could. But when I move the controller outside the bag (after a cutoff) it doesn't seem to make a difference. It still cuts out.
So long story short, I'm not certain if the issue is with the controller (most obvious), motor (I didn't used the Q100C on my other builds, which don't have this problem) or somehow the battery (which I don't think as the display still works).
Any thoughts or experience to share?
Thanks.
Lee
majornelson said:I had this setup working on another bike with the same controller and battery - no issues. But the controller on this bike was wired a little differently so it was most likely a different batch with different tolerances.
Has anyone had success with the sine wave controllers from BMS Battery? The LCD display is similar to what I have on the greenbikekit setup. I like the sine wave as it seems to be much quieter with the Q100 than a traditional controller, which tends to have a whine.
majornelson said:Thanks, guys. I have tried it with a throttle and I have the same problem with the motor cutting out.
I had this setup working on another bike with the same controller and battery - no issues. But the controller on this bike was wired a little differently so it was most likely a different batch with different tolerances.
Has anyone had success with the sine wave controllers from BMS Battery? The LCD display is similar to what I have on the greenbikekit setup. I like the sine wave as it seems to be much quieter with the Q100 than a traditional controller, which tends to have a whine.
docw009 said:I gather you took the 2nd CON63 off another bike? What happens if you run the Mini on that one? It seems like you're overstressing a component on the 36V CON63 with the higher voltage (58V) of the Mini.
chas58 said:Of course, check all of your connections. If one of the 3 phase wires is loose, it could do what you described.
majornelson said:docw009 said:I ended up ordering a new controller and LCD from BMS Battery. Hopefully it will be in a couple of weeks. I ordered a larger, 48v controller - S12S 500W Torque Simulation Sine Wave Controller from them. I'll post any results here.
Thanks!
tomjasz said:I have several 6FET 3077 lyen controllers with CA3 connectors and a couple of CA3's and a CA2.4. Am i all set for controllers?
Better off with little sine waves and another display?
I'm liking the idea of possibly turning one bike into a 2wd, which two motors would be recommended there?
I've accumulated all the bits to configure my own small battery packs as i like the idea of stealthy builds. So I can configure the battery I couldn't get for Chas.
Yeah, for sure the Huge S12S could kill a Q100. It's a double shunt, so I guess one could cut one shunt. But it's still 3 times bigger than the Q100 needs. Apparently, he's ignoring me, but I would recommend he cancels that order.chas58 said:majornelson said:docw009 said:I ended up ordering a new controller and LCD from BMS Battery. Hopefully it will be in a couple of weeks. I ordered a larger, 48v controller - S12S 500W Torque Simulation Sine Wave Controller from them. I'll post any results here.
Thanks!
Just be careful how much current you put through there, 25amps at 52v would kill that motor.
Oh, I've been using a little elifebike controller (12amp) on my latest build, and am back to bike commuting season. Oh, got so hot in my bag, its going to halast night, that little thing ve to come out into the fresh air to stay cool going forward...
If your junk won't fall out, you might try unzipping the bag. I've done it when I didn't think it would help much and was suprised at how effective it was.... got so hot in my bag, its going to halast night, that little thing ve to come out into the fresh air to stay cool going forward..
docw009 said:I ended up ordering a new controller and LCD from BMS Battery. Hopefully it will be in a couple of weeks. I ordered a larger, 48v controller - S12S 500W Torque Simulation Sine Wave Controller from them. I'll post any results here.
Thanks!
chas58 said:Hey Tom,
These motors can be good for a light weight (light power) build for a flat lander. I’m so tempted to build up a BHS02, but I would really only need that for trail riding. The Q100 does me great on the streets.
What voltage do you use? What RPM? Mine are at 36v and are quite quiet with a square wave controller. The units with more power can benefit from a sine wave.
chas58 said:BMS, elifebike, and greenbikekit all have the motor, but as you see, they may have different configurations of it.
chas58 said:Elife bike’s inventory seems to change from day to day though. No QQ-100 on there today, but I have seen it there recently…
http://elifebike.com/peng/pic.asp?ModID=PicS224&TypID=S220066
chas58 said:I’m sure motomech can give you advise on a dual drive Q100 and the controller options. Depending on your weigh you could go with the 260 or 320rpm versions (for ~20mph, and ~25mph respectively on 36v). With 48v you could use the 201 or 260 rpm versions and get similar speeds with a little more power.
I have quite a few batteries and a stash of cels to configure what I want. Thinking 36V is ideal for me. One bike needs 48Vchas58 said:(I’m getting tempted to get a reserve battery from the LG MJ1 in a 10s2p format (1kg, 7ah). But then again, the ligo batteries, and their ability to add and subtract packs at will is very intriguing)
docw009 said:FIrst pic of my 20" blue folder with the 260 rpm Q100H in back. This one has the KT36/48ZWSRD-SLS02G, also known as the KU63 controller. I like it because I can switch between 36V and 52V without fuss.
The KT controller seems to be a bit stronger than the Elifebike 250W controller.
The controller is mounted under the rack on the battery box.My Luna Mini that fits in there, or I can put in a Ryobi 40V 180 watt-hr lawn battery, and a 36V 10S-3P. I ordered a small set of pannier bags to hide the battery box.
Today is the first day I rode it motorized. Being a new bike, I hesitated to motorize it, but the Downtube FS-8 rides very nice. Full suspension. 1,5" tires. About 38 pounds. Pedals easy w/o power.
It's not a 28mph burner like the Luna folder with their 750W BBS02. It's a Q100H, I haven't tried 36V yet, but I expect it to be quite mild mannered.
docw009 said:FIrst pic of my 20" blue folder with the 260 rpm Q100H in back. This one has the KT36/48ZWSRD-SLS02G, also known as the KU63 controller. I like it because I can switch between 36V and 52V without fuss.
tomjasz said:Yes and it gets kinda confusing, but I think I understand, the 250W has 3 gears, the 350W has 6 and can run at 48V. Correct ?
This unit is quite handy to use as a troubleshooting device as well as just using it as a low budget fuel gauge. If the battery cuts out on your BBS02 often it is not immediately obvious if the battery pack has hit the low voltage cutoff or if the BMS has shut down. If you have this device in between the battery and the controller then it is obvious what has failed because if the battery is still producing power then the display will be on, if the display has gone dark then the battery is your issue.