Does the Ping v2.5 BMS only balance when it hits 4.2v/cell?

nukezero

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I have two Ping signalabs v2.5 BMS. Both of which I plugged in my 48v 13s pack. When I first plug them in, I do see a quick flicker of all 13 LEDs. I charged my newly built batteries last night which are 13s4p Samsung 18650-25R cells rated for 4.2V max. So 54.6V max.

The charger is working fine, it is 54.6v output but the real output I tested with multimeter was 54.1V. The charger shutoff by itself at 54.1V. When I tested the battery, it was telling me 54.0V then slowly settled to 53.9V.

Here's my problem. NONE of the LEDs on the BMS ever came on. I swapped the BMS to the second BMS and same thing, no LEDs. So my question is, does balancing only occur when it hits max voltage and then it will begin trimming or does balancing occur ANYTIME the BMS is on and running 24/7, sitting idle, or discharging?

Thanks.
 
dnmun said:
what is the charger output current? does it charge the battery at all? what is the voltage on each cell now?

charger output current on label is 54.6V. actual charger output measured from DC plug is 54.1V. charger seems to have shutdown at 54.1V.

I do not have voltage measurements for each cell but I'm guessing roughly around 4.15V.


Correct me if I'm wrong, but why do the BMS not balance during idle?

Secondly, isn't it a good thing if none of the LEDs turn on? That means none of the cell parallels hit HVC cutoff and so they all seem consistent?

I guess my charger is not outputting high enough.
 
you have to put your wattmeter or ammeter in the charging leads and follow the charging current. it should decline to about 5% of the initial current when it reaches the CV. the leds do not indicate it has reached HVC. that is entirely separate from the balancing.
 
dnmun said:
you have to put your wattmeter or ammeter in the charging leads and follow the charging current. it should decline to about 5% of the initial current when it reaches the CV. the leds do not indicate it has reached HVC. that is entirely separate from the balancing.

what do the LEDs represent then?
 
dnmun said:
they indicate the shunt transistor has turned on to balance the cell.

doh! so my cells aren't really getting balanced then.

well, correct me if I'm wrong...but...

my cell packs were all at 3.64V when I first bought them brand new. So let's be safe and say they are all balanced before and after assembly. And the charger isn't charging them to 4.2V, only 4.15V so the shunt doesn't turn on.

But if after 10-15 discharge cycles, one of the parallel packs holds more charge than the rest, then when the charger is charging the entire pack again, then this parallel pack will hit 4.2V first (but entire pack hasn't reached full charge yet). At that point, its LED should turn on and then it will bleed off it's charge right??
 
nukezero said:
I have two Ping signalabs v2.5 BMS. Both of which I plugged in my 48v 13s pack. When I first plug them in, I do see a quick flicker of all 13 LEDs. I charged my newly built batteries last night which are 13s4p Samsung 18650-25R cells rated for 4.2V max. So 54.6V max.

The charger is working fine, it is 54.6v output but the real output I tested with multimeter was 54.1V. The charger shutoff by itself at 54.1V. When I tested the battery, it was telling me 54.0V then slowly settled to 53.9V.

Here's my problem. NONE of the LEDs on the BMS ever came on. I swapped the BMS to the second BMS and same thing, no LEDs. So my question is, does balancing only occur when it hits max voltage and then it will begin trimming or does balancing occur ANYTIME the BMS is on and running 24/7, sitting idle, or discharging?

Thanks.


Have you tried to contact Mr ping?. Is he helping you?
 
Jason27 said:
nukezero said:
I have two Ping signalabs v2.5 BMS. Both of which I plugged in my 48v 13s pack. When I first plug them in, I do see a quick flicker of all 13 LEDs. I charged my newly built batteries last night which are 13s4p Samsung 18650-25R cells rated for 4.2V max. So 54.6V max.

The charger is working fine, it is 54.6v output but the real output I tested with multimeter was 54.1V. The charger shutoff by itself at 54.1V. When I tested the battery, it was telling me 54.0V then slowly settled to 53.9V.

Here's my problem. NONE of the LEDs on the BMS ever came on. I swapped the BMS to the second BMS and same thing, no LEDs. So my question is, does balancing only occur when it hits max voltage and then it will begin trimming or does balancing occur ANYTIME the BMS is on and running 24/7, sitting idle, or discharging?

Thanks.

Have you tried to contact Mr ping?. Is he helping you?

I did not buy this BMS or any battery from Ping. But it is the same BMS as he's using. That's what I'm asking.
 
Ping got back to me and was quite nice about it. He did ask where I got it and I told him state side. But I showed him pic and he said it seems to be a copy and he doesn't sell any more 13S.

The thing is, if it was a copy, why does it keep saying signalabs on the board? Who is signalabs? Is that the printed circuit board company or the BMS company??

He basically agreed with what I was saying is that my charger does not seem to activate the shunt resistors because it doesn't hit enough voltage. The seller who sold me the BMS told me the same thing, that i need to charge to 4.25V before the shunt resistors kicked in. My charger shuts off at 54.1V. That means, each cell only gets about 4.15V, far from hiting the HVC cut off. The seller says I need a 55V+ charger. But I don't want to use one.

Before I assembled all 13P, each P was at a good 3.64V. So it is safe to say when they were charged up, none of them were charged out of balance to the point where one P pack got so much charge it shot up to 4.25V.

So at the end of the day, it looks like I will never hit HVC with this cell, until in a couple months, that's what Ping says because it will take a couple months and charge cycles before it falls out of whack/balance.

He also recommended me I get those single cell camera chargers that charge at 650mA and just charge a 4p pack at a time. I already ordered one and plan to charge 1P at a time every 4 months, when I open up the battery pack. So I'm sort of manually balancing it anyways.
 
Given what we know now, unless you really need the extra range, keep charging to 4.15v rather than 4.2v. Better just slightly less balanced and never fully charged than charge to 4.2v every charge just to get a balance you don't need every charge. You get a really low capacity cell, (that fills too fast) it will trip the resistor to discharge it.

Check out the cells from time to time, and manually balance when needed. For me, this generally means just tapping one cell with a 12v light bulb to lower the high cell. Seldom needed if you are not riding till 100% discharged.

But you have a bms now for lvc. That's very good.

I wouldn't turn up that charger. Balance to 4.2v only when you really need to.
 
the balancing voltage is not the same as the HVC voltage on the signalab or any of the other pcms that i have worked on.

there is no way to help this guy because there is no way to get useful info from him. asked 3 times.
 
what happens if I use this BMS and hooked it up to a single cell (4.2V) and charged it all the way beyond 4.2V (cuz I have a small 600mA 8.4v charger) and then see if :

1. the bms shuts the charger off
2. if the shunt resistors turn on for that cell

that way, I'll know exactly what the BMS is doing. The tiny 8.4v ac charger does have a green charging/red charging light.

So I would wire the positive side of single cell battery to the red sense cable, but the second sense wire would go straight to the B- since this is a 1S only. Since there is no load right now, P- is disconnected. Then C- goes to charger, and C+ and B+ goes to the top of the battery.
 
by the way, my 48v pack was charged fully up to 54.1V. Over the course of 10days, it dropped to 53.3V. No load was placed on it other than a volt-meter. It has since been held steady at 53.3V. That means, it went from 4.15V dropped to 4.10V. Is this the BMS at work?
 
999zip999 said:
It should only be draining when the red led is on. The bms will balance at 55.2v. So ?

That's what I was thinking too. Draining as in, it hit a threshold, and it's bleeding it off to balance.

I guess the term "balance" is really loosely used. Balance in theory means all cell packs are exactly at the same voltage. But with the way these BMS seems to work, is that it's not the case it would seem. I think the cell packs, what it does is, they operate independently and when they hit that "threshold", the led turns on and it just bleeds off excess voltage/charge. This is independent of the other cell packs because they could still be charging. They certainly don't "receive" the bled off charge from the other cell pack.

So that's why in Ping's documentation, it mentions all LEDs would slowly and one by one turn on. They operate independently and hit the threshold separately. So in essence, the "true" balance only occurs when you have a charger voltage set high enough that everything hits HVC where the shunt resistors kick on and they are all bleeding the charge, waiting for the last few cells to catch up to them.

Truly, I think a real balancer is one where it is balancing on-the-fly simultaneously in real-time at any voltage. That means, anytime the BMS senses an imbalance by more than 1mV, it will just bleed off charge to the other cells and create equilibrium. But that wouldn't make sense on a passive balancing. Because if the balance function keeps bleeding like that, then the BMS would literally burn off the entire charge of the battery pack in 2 days just sitting there doing nothing because it kept bleeding off the voltage of each cell pack and trying to make it equalize. When in fact, it couldn't get it perfect, so it ended up bleeding off the entire battery pack through the resistor instead of bleeding it through to the other cells.

So going back, I think the term "balancing" with these BMS during full charge is not really accurate. What it really is doing it seems is that, it will just cap the cell voltages for each parallel P and bleed those charge, while waiting and allowing the other cells to "catch" up. And when they all catch up and hit max voltage, then that is when the charger shuts off. As in my case, that never happens because my charger voltage is not high enough to allow most of these packs to hit that bleeding threshold.

Perfect example is a 1S4P pack. If you charge a 1S4P pack which is 3.6V @ 10Ah (2.5Ah per cell), you don't need a balancer. Because as you charge 4.2V to the 1S4P, the cells will equalize each other in real-time, on-the-fly, you name it. That's "true" balancing in my opinion. In a series connection, it can't do that, so you have to rely on a circuit board BMS to either compare the voltages or bleed off when it hits a threshold.
 
Sounds nice, but there are reasons that won't work. Voltage as a measure of capacity simply doesn't work at less than full charge. I suppose it's possible to keep balancing at 50% discharge, but not by measuring voltage. A wattmeter on each channel?

I think you have it about right, how the ping bms works. Any cell that gets too high starts discharging, but that one cell being high doesn't shut off the charger input. That charger input is based on whole pack voltage , I think. Dope slap me Dnmun, if I have that wrong.

Anyway, when charging a sucky old ping with several ruined cells, what I saw was those bad cells really overcharging since they hit discharge resistor on voltage (light on) so much ahead of the other cells. Meanwhile the charger kept running till it got the whole pack to higher voltage. I think this is what people mean by a bms can ruin your pack. It seemed determined to ruin the bad section of the pack some more. Of course, the reality was the bad section was already toast. But it can look like the bms is ruining the cells to a casual observer. The other case would be a discharger stuck on of course, which will ruin your cells.

Keep watching the bms as it works, you can learn something for sure.

Meanwhile, as I was saying earlier, if your pack remains reasonably balanced, just keep using your charger. Then if you see something wildly over or undercharged, just adjust that one cell or cell group. No need to take your "balanced" cells all the way to 4.2v, unless you need the extra range that day.
 
For the bms to work for cell balancing the charger needs to be set to 55.2v. At this point the pack should balance . Or you just using it for lvc.
It is just guessing and bulk charging to 54 or 53v.
 
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