Hi G
Yes maybe a good idea to drop the power a little your power loss through the contacts will thank you 8) they are rated up to 600V but the spec sheet rates them up to 30A @ 120V, again ohms law comes in to play again if you increase the voltage your losses go up in square proportion.
Soldering helps as it doesn't deform the cable entry shell, reducing the connections is a good idea though, I have 4 packs total of 16 connectors, they get only mildy warm, I may in time also solder them all up, I think I will certainly solder 2 packs up (including the balance wires), however I do like to be able to configure different voltages for my other rides, I haven't had any real problems so maybe will just leave it, you also get to check at cell level all the time which I like.
I find on my rides that I wear the rear drive tyre around the bead even quality tyres! its so annoying, I dont think they are spinning in the rims either, you know its on the way as the high pressure in the tubes makes the tyre bulge out where its going weak then the tube will pop out and thats when you get the pinch flat

its annoying to have to ditch a tyre that has minimal tread wear but has gone on the bead.
If anyone can recommend a good tyre with a strong beading I would love to know, I was using specialized armadillos as well and they still went

I have learned the hard way to definitely not fit cheap tyres, they never are true on the rim and wear so fast.
I had a number of recurring flats once, it turned out to be the rim tape, all my flats were on the inside of the tube? after three flats I found the problem was the cheap plastic rim tape had gone hard at the edges making a very thin and sharp hard plastic edge, this was cutting in to the tube, esp as the tube was at high pressure, I simply changed it for a softer rim tape and the problem went away, it can also of course be from a broken spoke, long spoke or burrs on the rim holes cutting through.
I got me some new tyres and tubes coming nice and cheap with free shipping 2.4 as well so nice and chunky going for just 10 pounds, continental mountain kings (with the bad weather on the way time to drop the slicks) hope these will fare much better?
http://www.chainreactioncycles.com/Models.aspx?ModelID=24234
Knoxie