low T sprocket design

flez1966

100 W
Joined
Dec 22, 2010
Messages
114
Location
UK
looking to cut a 9t or 10t sprocket, has anyone seen any software or somethign online that will let me print such a thing 1:1 on paper to use as a template, I've seen things for cnc in dx code and stuff but i'm building by hand with hand tools....
 
7T, I thought I was going a bit low at 9T, hows it been? did you have to use a guide wheel to get more angle on the chain etc
 
def215 said:
try this software:
http://www.idleamusements.com/sprocketeer.htm
its called sprocketeer(thanks for the link amberwolf! :mrgreen: )
its free to download and ive used it before to make my 7t sprocket.

I'm curious, do you notice any significant wear with a smaller sprocket like that? I would think you would with such a small cog! :?:
 
Tried sprocketeer, doesnt seem to have a print sprocket at 1:1 on a4 paper option.....

can i convert the gx gobblegook to something for paper?

maybe something like sign cutting software....
 
hmm. i have sprocketeer v1 and i use it with cadSTD lite version and it works for me. i also have autocad and it works on there as long as i open it as a dwf file because i saved it as one. im not so sure about using the g-code for it.

LI-ghtcycle said:
I'm curious, do you notice any significant wear with a smaller sprocket like that? I would think you would with such a small cog! :?:

not really, but then again, i dont use my bike as often as i should. i only have about 500 miles on my bike since ive built it last year which im sure is nowhere near some of these guys have on their bikes.

flez1966 said:
7T, I thought I was going a bit low at 9T, hows it been? did you have to use a guide wheel to get more angle on the chain etc

im actually using a 6t #40 chain at the moment and its still working, so far. i do run a chain guide wheel to keep everything in line for the front and rear sprocket. since the 6t is the motor gear, i tried to give it the most wrap as possible, close to 180 degrees. but one thing about it is that it is quite noisy, which i dont really mind. :mrgreen:
 
well I have a plan


use sprocketeer to display on screen the little picture of my sprocket, take a screen grab with the prtscn key, load the image into mspaint or similar, then print it out at like 80%/90%/100%/110% and see which is nearly right, then fine tune in 1% increments till its right, glue to steel and then start to cut and file...

on a good note my 14t freewheel arrived this morning which is goint to be for the bike motor, the sprockets i'm working with here are for the trailer motors


edit: Found a lovely drawing guide...

http://www.gizmology.net/sprockets.htm

guess its time for a sharp pencil and some old school paper...
 
flez1966 said:
looking to cut a 9t or 10t sprocket, has anyone seen any software or somethign online that will let me print such a thing 1:1 on paper to use as a template, I've seen things for cnc in dx code and stuff but i'm building by hand with hand tools....

If you are talking bicycle chain, a #40 sprocket has the same pitch and barrel diameter. You can down load dxfs of sprockets from McMaster-Car and with a little scaling in a cad app you will have a full sized drawing. A #40 sprocket can be cut roughly in half and used with bicycle chain.

Bubba
 
Well success, sort of....

I got this far...

Photo348.jpg


but...

My pusher/trailer has had a wheel stolen....

I was working out the front on the drive, it started to rain, i gave up for the day and just left the assorted bits covered to protect them a bit, I brought the power tools in but left the hand tools/screwdrivers etc out all night, they were still there, but the wheel i had off loose for measuring the motor/chain length had gone.
other pics of sprocket being built here
http://flez1966-beerbuggy.blogspot.com/2011/02/little-sprockets.html
 
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