goatman
10 MW
youre going to use your balance charger to desulfate the 5s2p pack you made of the 10 self discharging cells
Balanced the five 5S2P p-groups within 1v of each other, then straight charged at 0.33C (1 amp) to 3.96v with further top balancing to achieve 3.96 resting volts of the five p-groups (∓ 0.005v). Storing this experimental 5S2P pack in cool, dry place until end of month. Then will record each of the five p-group voltages before removing all bus bars and recording voltages of the ten individual cells.goatman said:youre going to use your balance charger to desulfate the 5s2p pack you made of the 10 self discharging cells
Does resistance discharging by some BMSs continue even during storage if p-group voltage variance is more than 30mV from highest to lowest p-group voltage? Have asked this more than once, but seems no one really knows. There are also those that believe the charger has to be left plugged in after green light comes on for a BMS to continue balancing p-group voltages when more than 30mV variance among p-groups. Again, no one seems to know as BMSs are not all the same. Then add "high" self-discharge to the equation and even Einstein might not have an answer :wink: Thus one reason why i decided to bottom balance (and top balance if needed) and not to use a BMS.Li-ion self-discharges about 5 percent in the first 24 hours and then loses 1–2 percent per month; the protection circuit adds another 3 percent per month.
Wasn't there already enough data presented(1/5, 1/10, 1/15 charts) echoing other self-discharge reports over the years without belaboring it any further with this particular high energy cell. Is Li-ion "desulfating" even partially fixable ??goatman said:im not a big fan of not showing data for everyone else to see
Was surprised how low i had to discharge that cell with it still able to bounce back to 2.51v after 1 hr. Here are the mAh capacities at the following voltages charging at 0.60 amps (0.2C) beginning at resting voltage of 2.51v to FULL ...
2,400 mAh at 3.99v (71%)
2,644 mAh at 4.08v (85%)
3,000 mAh at 4.15v (92%)
3,340 mAh at 4.20v (98%)
3,394 mAh at 4.20v (FULL)
During charging mΩ IR was 35mΩ at 75%, 32mΩ at 92%, and 26mΩ from 98% to FULL. I compared the IR of this, the highest self-discharge cell, to six other (unused) "141" cells i've had in storage for 13 months and to the ten "6 KH1T" 30Q cells i recently received. There wasn't more than a few mΩs IR difference between that cell with the highest self-discharge and six other stored unused "141" cells and the ten "6 KH1T" 30Q cells recently purchased.
On average 95% of charge/discharge pack cycles (41V to 35-34V) were every 1.4 days over 170 cycles in 2020, with bottom balancing before straight charging at 0.5C with top p-group variance averaging 10-15 mV with pack voltage of 41V. Only discharged the 10S3P pack at Controller cut-off (32V) three times.BlueSeas said:This self discharge isn't by itself in most cases isn't a reason to trash the pack...or even the cell. But does require some degree of balancing.
Will replace the nine cells with higher than normal self-discharge. Will store them in fire proof container to see if it any eventually burst into fire or just drain to 0.000V ... assuming there isn't a "fix" for high self-discharge.madin88 said:Self discharge means energy will be turned into heat. The more quick that happens (the "bigger" the internal short), the more heat will be produced in those cells and the higher the risk of battery fire, so better don't take the risk and replace the pack.
Excellent post, THANKS! Rarely, if ever does someone post that a p-group with a weak/bad cell destroyedBlueSeas said:There is a near zero chance of needing the fire proof container. Left to their own demise, no more charging, no more physical trauma, they will just die. We have "stored" to death many LFP cells, and while they show a nominal 3.2V, they have near zero stored energy. In the one case where I tried, slow cycling did rejuvenate them to 1/2 capacity, but usable only at low discharge rates, basically making them paperweights.
madin88 is correct though. There would be some risk in continuing to use the cells. However, if monitored as closely as you do, a few more cycles with the cell remaining within the normal envelope probably not a huge risk. It's certain to say there are lots of abused battery packs operating with even worse cells, and few fires. But the best decision is replacement.
Self-discharge mechanisms must also be observed in manufacturing. They vary from corrosion to impurities in the electrodes that reflect in self-discharge variations not only from batch to batch but also form cell to cell. A quality manufacturer checks the self-discharge of each cell and rejects those that fall outside tolerances. (BattU)
Li-ion self-discharges about 5 percent in the first 24 hours and then loses 1–2 percent per month; the protection circuit adds another 3 percent per month. A faulty separator can lead to elevated self-discharge that could develop into a current path, generating heat and, in an extreme case, initiate a thermal breakdown. (BattU)
Self-discharge increases with age, cycling and elevated temperature. Discard a battery if the self-discharge reaches 30 percent in 24 hours. (Courtesy of Cadex)
That suggests that you believe "desulfating" is possible with Li-ion cells to minimize or eliminate "higher" self-discharge than normal self-discharge. Did you mean to say "sulfating" instead of "desulfating"?goatman said:im just wondering if desulfating is doing something to the SEI layer
By protection circuit are they referring to the cell's protection circuit or the BMS? Figuring five percent a month: 3.75V - 0.1875 = 3.56V. On 1/15 (2 weeks) only the bottom cell shown below was suffering from "high" self-discharge according to the above BattU quote, and on 1/31/21 only the bottom three cells had lost enough voltage to be considered suffering from "high" self-discharge according to the above BattU quote...Li-ion self-discharges about 5 percent in the first 24 hours and then loses 1–2 percent per month; the protection circuit adds another 3 percent per month. (BattU)
Here are the mAh capacities at the following voltages charging the cell with the highest self-discharge at 0.60 amps (0.2C) beginning at resting voltage of 2.51v to FULL ...
2,400 mAh at 3.99v (71%)
2,644 mAh at 4.08v (85%)
3,000 mAh at 4.15v (92%)
3,340 mAh at 4.20v (98%)
3,394 mAh at 4.20v (FULL)
During charging of the worst cell with the highest self-discharge (3.43V) the mΩ IR was 35mΩ at 75%, 32mΩ at 92%, and 26mΩ from 98% to FULL.
Self-discharge mechanisms must also be observed in manufacturing. They vary from corrosion to impurities in the electrodes that reflect in self-discharge variations not only from batch to batch but also from cell to cell. A quality manufacturer checks the self-discharge of each cell and rejects those that fall outside tolerances. (BattU)
Another thread is needed. Entitled something like "Do I Really Need A High Energy Cell". Explain in intro that you have a 14S8P NESE kit and your ebiking application. Be as specific as possible will help determine if you really need a high energy cell as they generally have a shorter cycle life. With 8 p-groups "raw performance" may still be possible without using a high energy cell like 30Q or 25R? Defining "raw performance" as it relates to your own ebiking application at the very beginning of the thread is essential to determining whether or not you really need a high energy cell :thumb:999zip999 said:I got a Samsung pack 40t 20s6p still testing and a little worried as these thread has changed my mind. I brought a 8p 14s nese kit and was going to buy the Samsung 30q. But will not know. My be second choice is Samsung 25r. But be is Samsung any good. Maybe a should do a new thread ? Confused.
Neither you or I have ever indicated or provided any evidence (link) that a Li-ion cell once sulfated could be desulfated? On the contrary my position has been that desulfating a cell with higher than normal self-discharge is unlikely (but willing to run some tests with your suggestions).goatman said:... what do you call what is happening to that 30Q self discharging cell once you "desulfate" it?
So you seem to imply that my above test of that one 30Q cell with highest discharge is bogus? Will post it again in case you find it near impossible to believe that a 3000mAh rated cell with "high" self-discharge could be charged from 2.5V to 4.2V resulting in a capacity of 3,394mAh after 170 charge/discharge cycles during 2020 ...goatman said:During the irreversible formation of the SEI layer, a certain amount of electrolyte and lithium ions are permanently consumed. Thus the consumption of lithium ions during the formation of SEI results in a permanent loss of capacity.
So, is it your belief that the above test putting 3,394mAh into a 3,000mAh capacity cell that suffers from "high" self-discharge after 170 charge/discharge cycles is not possible?Here are the mAh capacities at the following voltages of that one cell having the highest self-discharge of the thirty 10S3P 30Q cells ...
2,400 mAh at 3.99v (71%)
2,644 mAh at 4.08v (85%)
3,000 mAh at 4.15v (92%)
3,340 mAh at 4.20v (98%)
3,394 mAh at 4.20v (FULL)
During charging of the worst cell with the highest self-discharge (3.75V to 3.43V in two weeks) the mΩ IR was 35mΩ at 75%, 32mΩ at 92%, and 26mΩ IR from 98% to FULL.
Self-discharge mechanisms must also be observed in manufacturing. They vary from corrosion to impurities in the electrodes that reflect in self-discharge variations not only from batch to batch but also form cell to cell. A quality manufacturer checks the self-discharge of each cell and rejects those that fall outside tolerances. (BattU)
goatman said:im not disputing any numbers youre putting out
lets do 1 question at a time
you desulfated the self discharging cell
is it still losing capacity everyday?
or holding steady?
Not so as the 9 cells with higher self-discharge than the other 21 cells of the 10S3P 30Q 141 battery were not healed as they still suffer from a higher rate of self-discharge over 14 days than the other 21 cells with no noticeable change (+/- 0.05V) over 14 days (2/2 thru 2/15).goatman said:you desulfated the self discharging cell
It would be helpful if you stop using the term "desulfated" when referring to high energy Lithium-ion cells and Li-ion chemistry. Is there another term that is more appropriate?The lead sulfate crystals are broken down (more or less successfully) in the charge cycle. Sometimes some crystals remain, or sometimes a battery is left partially discharged where the crystals of lead sulfate harden, and reduce the capacity of the battery to be charged. This is what desulfation is about.
With self-discharge a Li-ion cell looses capacity. It just happens that 30Q seems to be the one high energy cell most prone to higher than normal self-discharge, but that doesn't necessarily mean it can't be filled again closer to its original capacity than one would think. Thus, part of the motivation for starting this UPDATE thread with respect to the newer "141" 30Q cell and recent 2020 addition of the "6 KH1T" 30Q cell by a major US supplier.goatman said:is it still losing capacity everyday? or holding steady?
That's been a given from the GetGo and reason for starting this thread. What we were discussing (questioning) is the 30Q "141" cell with the highest self-discharge having an apparent ability to store more capacity than originally thought from 2.5V (resting) to FULL (4.2V). Normal procedure is 2.5V cut-off and then immediately charging knowing that there is also bounce back voltage (say 3.2V and higher) when immediately charging again.goatman said:its still self discharging?
eMark said:Balanced the five 5S2P p-groups within 1v of each other, then straight charged at 0.33C (1 amp) to 3.96v with further top balancing to achieve 3.96 resting volts of the five p-groups (∓ 0.005v). Storing this experimental 5S2P pack in cool, dry place until end of month. Then will record each of the five p-group voltages before removing all bus bars and recording voltages of the ten individual cells.goatman said:youre going to use your balance charger to desulfate the 5s2p pack you made of the 10 self discharging cells
Hopefully, will PM you on 3/2 with recorded voltages and we can brainstorm any further ideas (if still interested). Appreciate any suggestions ... two inquisitive minds are better than one.
Have been asked by a third party not to post photos with further unwarranted info (e.g. 1/31/chart) of said cells. Bottomline is that the 1/31 chart isn't really necessary as it further expresses the 1/10 and 1/15 charts. Best if we PM going forward. Will PM you with the 2/28 p-group voltages and individual cell voltages on 3/2.
Happy Trails,
Mark
PS: I have two fire extinguishers :thumb:
That cell with the highest self-discharge was discharged to 3.44 resting volts before assembling it with other nine cells of the 5S2P pack with voltages on 1/31/21
Just to clarify these were the ten cells in the 10S3P 30Q 141 with self-discharge after two weeks (1/2-1/15). The other twenty cells remained at 3.75V to 3.74V ... the same voltage on 1/2 as on 1/15.eMark said:This is the pairing of the ten cells in the 5S2P experimental pack ...
1S2P... 2S2P.. 3S2P.. 4S2P.. 5S2P
3.65v, 3.62v, 3.53v, 3.53v, 3.56v
3.44v, 3.73v, 3.70v, 3,70v, 3.70v
That cell with the highest self-discharge was discharged to 3.44 resting volts before assembling it with other nine cells of the 5S2P pack with voltages on 1/31/21
Then i removed the 3.44V cell from the pack and continued to experiment with this 3.44V cell suffering from "high" self-discharge with further charging and discharging (at different rates) as suggested by you to see if a "fix" were possible, but not the case so far. Then after these tests it was returned to 3.44 resting volts and again assembled with the other nine cells suffering from higher than normal self-discharge in this 5S2P experimental pack. The 3.73V cell in the above diagram isn't typical of high self-discharge, but i needed ten cells to make up this 5S2P 3Q 141 experimental pack. The other twenty cells (10S3P 30Q 141) were still at 3.75V to 3.74V after two weeks (1/2 to 1/15).goatman said:did you discharge that cell? or did it self discharge to 3.44v?
Drained the newly assembled 2S5P pack below 2.50V to 1.00V (more than once) with the bounce back voltage after 24 hrs at 2.58V. Then bottom balanced the 5 p-groups within 10mV of each other. Then balance charged this 2S5P pack at 0.60 amps (0.2C) for twelve hours with the pack voltage only 3.74V after all that time.
Decided to discharge that cell with the highest self-discharge below 2.5V (last week) so resting voltage (after 1 hr) was at 2.5v. Was surprised how low i had to discharge that cell with it still able to bounce back to 2.51v after 1 hr. Here are the mAh capacities at the following voltages charging at 0.60 amps (0.2C) beginning at resting voltage of 2.51v to FULL ...
2,400 mAh at 3.99v (71%)
2,644 mAh at 4.08v (85%)
3,000 mAh at 4.15v (92%)
3,340 mAh at 4.20v (98%)
3,394 mAh at 4.20v (FULL
What is apparent is that when balance charging (resistance discharging) is incorporated with this 2S5P pack of cells (suffering with varying degrees of self-discharge) that the capacity shown when balance charging (resistance discharge) is Bogus. For example my balance charger was set at 120 minutes and then automatic "shut-off". After every 2 hrs and then shut-off the capacity was between 1,191 and 1200. So six times (every 2 hrs) over 12 hours the total capacity was 7,174mA.goatman said:lets do some math, you stated from above
0.6amps x 12hrs=7200mah
Yes, it was the only cell of the ten discharged to 2.5v and even below 2.5v. using my manual discharging device (1.25A) and then "recharged to 4.2v" FULL using the MiBOXER. The ten cell 2S5P pack (including that 3.44v cell) was also discharged well below 2.5v, with bounce back of 2.58v only after 24 hours, but charging was stopped with p-group voltage of 3.74v ... after twelve hours of balance charging at 0.2C (0.60 amps).goatman said:so the 3.44 cell is the only cell thats been discharged all the way to 2.5v and recharged to 4.2v while the other 9 were discharged to 2.5v and then partially charged
I do remember one post last year where the builder observed a p-group (or cells) with higher self-discharge than normal. He said that the self-discharge went away, but no clue as to why. Not sure if he was referring to the self-discharge of a p-group or an individual cell. That is the only post i've seen at ES about higher 30Q self-discharge than normal disappearing (normalizing itself).Then i removed the 3.44V cell from the [5S2P] pack and continued to experiment with this 3.44V cell suffering from "high" self-discharge with further charging and discharging (at different rates) as suggested by you to see if a "fix" were possible, but not the case so far. Then after these tests it was returned to 3.44 resting volts and again assembled with the other nine cells suffering from higher than normal self-discharge in this 5S2P experimental pack.
The past few days i've been experimenting with these ten cells (out of thirty) with self-discharge assembled instead as a 2S5P pack (see photo) instead of the previous 5S2P pack. Close to concluding that self-discharge cannot be reversed, healed or fixed with the experiments run so far. That isn't to say it's not possible to lessen high self discharge, but doubt high self-discharge can be eliminated or even lessened at this experimental stage.
You're not the only one confused :?999zip999 said:I got a Samsung pack 40t 20s6p still testing and a little worried as these thread has changed my mind. I brought a 8p 14s nese kit and was going to buy the Samsung 30q. But will not know. My be second choice is Samsung 25r. But be is Samsung any good. Maybe a should do a new thread ? Confused.
eMark said:Yes, it was the only cell of the ten discharged to 2.5v and even below 2.5v. using my manual discharging device (1.25A) and then "recharged to 4.2v" FULL using the MiBOXER. The ten cell 2S5P pack (including that 3.44v cell) was also discharged well below 2.5v, with bounce back of 2.58v only after 24 hours, but charging was stopped with p-group voltage of 3.74v ... after twelve hours of balance charging at 0.2C (0.60 amps).goatman said:so the 3.44 cell is the only cell thats been discharged all the way to 2.5v and recharged to 4.2v while the other 9 were discharged to 2.5v and then partially charged
As previously posted one of the 3.44v cells' test was discharging it well below 2.5v until it's bounce back resting voltage was only 2.51v after one hour rest. The result was that there wasn't the loss of capacity as much as one would think. My tests seemed to show that a 30Q cell with leaky capacity does not limit it from restoring capacity ... only to leak some its available capacity again.
The following is from my February 11, 2:39pm post that you didn't get a chance to read ...
I do remember one post last year where the builder observed a p-group (or cells) with higher self-discharge than normal. He said that the self-discharge went away, but no clue as to why. Not sure if he was referring to the self-discharge of a p-group or an individual cell. That is the only post i've seen at ES about higher 30Q self-discharge than normal disappearing (normalizing itself).Then i removed the 3.44V cell from the [5S2P] pack and continued to experiment with this 3.44V cell suffering from "high" self-discharge with further charging and discharging (at different rates) as suggested by you to see if a "fix" were possible, but not the case so far. Then after these tests it was returned to 3.44 resting volts and again assembled with the other nine cells suffering from higher than normal self-discharge in this 5S2P experimental pack.
The past few days i've been experimenting with these ten cells (out of thirty) with self-discharge assembled instead as a 2S5P pack (see photo) instead of the previous 5S2P pack. Close to concluding that self-discharge cannot be reversed, healed or fixed with the experiments run so far. That isn't to say it's not possible to lessen high self discharge, but doubt high self-discharge can be eliminated or even lessened at this experimental stage.
Have you come across any threads at ES or on other forums where a 30Q pack with higher than normal self-discharge somehow corrected itself to whatever one would consider was a more acceptable rate of self-discharge?