Patrick, could you give some details of what sort of charger/BMS did you use? This is looks like the biggest roadblock now for DIY ebike lithium batteries.
Anybody have any information on cells that have BMS built in? Like those:
http://www.all-battery.com/index.asp?PageAction=VIEWPROD&ProdID=461
PCB there protects against undervoltage, overvoltage and overcurrent. But then I still have to have smart charger right? If I keep a cell at 4.2 volts indefinetly it will still explode?
Or maybe not. End charging current is specified as 0.01 mA and that's 0.001% of normal charging current. If that's correct, I can't see how that would heat/damage the cell. But on the other hand, it can't be right. Normal charge should be terminated when current falls to 10% of initial current, or in some other chargers 100 mA per cell. But is this absolutely necessary?
Another option would be to charge at say 4.0V instead of 4.2V. I've read
that this way batteries get charged to 80% of capacity, last twice as many cycles, and maybe end-of-charge checking would not be required?