Ended up having a successful deployment
This build was for a trip planned many months ago and just got tied up and didn’t really get to building till the last minute. I hadn’t noticed originally with this kit listing but the rim in the hubmotor wheel assembly was not for rim brakes. I seesawed on using a cheapo disc brake caliper adapter or disassembling the wheel and lacing to a rim suitable for rim brakes. I wanted to use the original wheel rim as it’s a cool lightweight thing (not sure if that’s suitable for a hubmotor…) but also hadn’t laced a rim before and was having trouble getting accurate spoke length measurement. I ended up laying the disassembled rim on top of the wheel assembly and measuring that the old rim nipple shelf was 10mm longer radius than the assembly, and took one spoke out of the wheel assembly to measure that. I measured 180.5mm for the current spoke so set off (2 days before trip) to look for 191mm stainless spokes in the event I decided to brave the rim swap. Closest I could get with free 2 day shipping, and if I was going to do this thing I wanted to do stainless so, limited to stainless here, was 189mm. I ordered them and they came in the day before the trip. I was also getting a new bb and chain and all that same day. So around midnight everything else is installed and the bike is generally operating ok and I decide to go ahead with the rim swap because at this point my alternative is relying on front brake only plus braking on the non-rim-brake-rim (which does have a flat but it’s painted and smelly and there’s a rib, not ideal). Let me tell you tuning a rim is a little more fun when you’ve had some sleep. But 189mm ended up being perfect, the spokes just about bottomed out in the nipple and she straightened up nice and tight.
About halfway through the weekend I started hearing a creak and lo and behold I found a loose spoke. It appeared one nipple stripped. I was able to get a scrap one from a bike rental place and put it on. I didn’t tighten it as much as the other spokes because I figured the spoke thread could be compromised but wanted to get some tension on it. Will investigate in the next few days before doing more riding
So here she is. G0900 on Mongoose ATB, stock kit electronics, 52v p42a battery, needs the wiring cleaned up and many other things. One of the goals was to get battery and controller in backpack but requires extension of the 11 pin motor connected and none of those were available for local shipping. Downside of doing that is there will be a minimum of two connected to plug and unplug, one for motor and one for frame mounted controls (throttle, display). So, thinking of ways I can make that one plug
Thanks for the input from this forum on my journey
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