Ezee Sprint Controller/Electronics issue

cloudy

10 W
Joined
Nov 24, 2020
Messages
87
Location
Australia
Ezee "Sprint" bike

I'm trying to fix a friends bike, it's probably close to 10 years old. It's pretty much stock, but has had the battery replaced. 36V front hub motor, pedal assist.

The bike developed an intermittent fault while riding, powering off using "ignition" key and power back on would usually resolve the issue. Until one day it completely stopped. Powering on the ignition key turns on the Battery indication, the rear light and a red LED on what I think is the controller. The PAS level indication on handlebar display does not come on, and adjusting using arrows makes no difference (this part used to work for PAS level selection). Local bike shop reckoned the led "display" on the handlebar needed to be replaced but this was not done (about $90). I'm not convinced as it looks more like a controller or broken wiring issue to me.

The only thing I've tried so far is connect a different 36V battery to see if that changed anything, and it did not.

It's been sitting in my basement and I'm a bit apprehensive about where to start given the formidable wiring harness on this bike. I'm used to "simple" throttle only ebikes that run sensorless controllers, without display. I don't know where to start with this one. Has anyone had the same issue with this bike or can point me in the right direction?

Alternatively, can anyone suggest a basic replacement controller that would work with this EZEE motor? I might try run it at 48V. I've read that others had issues with these motors running backwards with aftermarket controllers. I've only worked with DD motors so not 100% sure what's needed for this one (speed sensor wire is needed I think). Throttle only would be fine.

20240905_111810.jpg

No PAS indication on display:20240905_111819.jpg

Red Light near downtube on controller:
20240905_112921.jpg

20240905_111843.jpg
 
Buy a new controller kit for that voltage and amperage that has all the do-dads, including the display. Save the controllers' plug to the motor, leaving enough wire for any potential splicing. Buy some zip-ties.
 
Buy a new controller kit for that voltage and amperage that has all the do-dads, including the display. Save the controllers' plug to the motor, leaving enough wire for any potential splicing. Buy some zip-ties.
Would any 9-pin controller work for this motor? How do you differentiate Geared motor controllers from DD ? I'm finding it's not really that clear in the spec sheets, maybe I'm looking in the wrong places.

Would this one do?
48V 500W KT Controller 22A Long Cable & KT LCD5 Display For Rear Brush
 
The controller does not care if it's a geared or DD motor.
I myself would prefer the controller in a kit that includes the display, throttle and brake switch levers, just to lessen the need for wire splicing, but your choice should work. Matching the controller/motor connector would be nice.
 
The controller does not care if it's a geared or DD motor.
I myself would prefer the controller in a kit that includes the display, throttle and brake switch levers, just to lessen the need for wire splicing, but your choice should work. Matching the controller/motor connector would be nice.
Thanks for pointing this out, was not obvious to me. I opened the motor connector to find the standard five hall wires and three phase wires, as you say. For some reason I thought these geared motors needed a speed sensor input (9 pin motor connector). Thinking things through a bit more I guess it will behave like a DD motor with a clutch. I'll use an old 25A controller I had on a DD kit and try it out
 
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