joe tomten said:
dnmun,
do you think the 5ahr cylindricals would be good for 1.5C?
Like 50v * 20amps out of a 15ah battery. Really probably 600-800 watts continuous is what I do out of an 16s 15ahr ping when commuting.
I have a couple of builds going for friends that I'm not comfortable setting up with Lipo, and it would be nice to have something stateside that of quasi-ping in performance quality, and a little cheaper to boot.
thanks,
Joe
this gets at what i wonder about with what makes a certain cell 5C and one on 1C. the way they are made is pretty simple, all of it is a layer of conductive copper coated with the carbon and the cathodic material and electrolyte and the separator, so what may be different?
they are made by rolling the sheets around each other in a spiral by what is called a 'jelly roll machine' that rolls it all into a cylindrical mass of these layers built around each other. the trick is the thickness of the conductive layers perhaps, but also how many layers are used and how many connections are made to the end plates.
the electrodes are connected on each end to the cap plug, which is underneath the part that looks like the top of the electrode to you. these connection are made by these small robotic spot welders that weld the little tabs on the ends of the electrodes that stick out from opposite ends for opposite electrodes and are welded to the cap on the underside in a spiral of layers of spot welded tabs covering the underside of the cap plug.
all this welding and rolling up of each layer as it is fed into the side of the jelly roll machine is done inside of a sealed cabinet, in fact all of this is done robotically inside sealed cabinets because the electrolyte, the electrodes, the cathodic material and the conductor itself are all easily oxidized and the lithium will suck water out of the atmosphere if any gets into the cabinets so they are purged with gases i am sure to prevent oxidation at any point. so after the jelly roll is made, it is then pushed into the plastic lined metal sleeve and the end caps are capped themselves by the plug you see, and then that is crimped around the perimeter and the head rolled over on top of the cap plug that makes the terminal. then goop added to seal the ends hermetically. all this is done basically in one operation, then the cell is racked as the goop cures and removed from the cabinet through air locks, to be tested at final test.
so the ability to get the current out could be a function of the surface area and the resistance of the flow of the ions through the electrolyte through the separator to the anode. so that is what likely is involved in creating the cylindrical and also the prismatic cells, the pouches are long single layers with just the two terminals of the electrodes, so the current has to flow a much longer distance through that conductive copper layer and in the process it looses a lot of energy i bet, so you cannot get the same amount of current for the volume and weight of cathodic material and electrodes and everything. so that may be why the pouches have the lower C ratings, but the cylindrical cells end up having the highest C ratings, because the distance the current has to travel out to the terminal is less, so less power lost, lower heating, lower Ri.
not sure how i got off on this tangent.
but to answer your question, i would expect that all of the cells made this way now, using commercial sources and qualities of the cathodic material, would be all using equivalent levels of equipment and manufacturing practices to protect the quality since they are in business. since all of the manufacturing problems in china have been learned and spread somewhat through the industry there, i would expect they all have fairly equivalent capacity to produce current. just one cell in the the doctor's infamous torture chamber would let us compare. or if there was some way for john to obtain an authentic discharge graph to allow us to compare it to the other known cylindricals. like the headway.
in short maybe 5C, but use 2C continuous as an estimate until you know better, to be safe.
i think you should try them, somebody gotta go first. post up pictures of the BMS.