Anyone seen GM e-assist batteries around?

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Evidently there have been 26,000 of these cars with GM e-assist packs sold in 2011 and 2012.

I only know this about the packs. They are lithium. They are 0.5kWh. They are 115v (I don't know if this is nominal or peak). They are capable of 11kW discharge evidently.

To be 115v nominal and 0.5kWh, it means you're 4.3Ah of capacity.
To discharge 11kW from 0.5kWh pack, you're capable of 22C discharge.

At only 0.5kWh, I would think these batteries are hopefully 10lbs-ish, I wouldn't expect more than 15lbs worse case, and evidently capable of ~95amp discharge (which is what it would take to meet the 11kW claim on the assist system).

I've only spent 5mins researching it, so I don't know what cell, what cell mfg, or if it's packaged in a neat little box that would be easy to mount on an ebike, or some wonky spread-out awkward arrangement that would be awful to try to fit on an ebike. I would assume someone willing to dig through an online parts manual could find a part drawing of the pack.

If we can get into the auto-wreckers waste stream on these packs, with 26,000 cars all ready on the road using them, you know there must be many hundreds of them sitting in auto-wrecking yards that would likely sell for cheap.

I don't have time to dig deeper into it myself right now, but just wanted to plant the seed for folks to investigate if we can start recycling these things into reliable durable packs made with a Tier1 automotive grade cell for our ebikes. Hopefully it's small and light enough that fitting 2 or 2 on a bike is easy enough to do.
 
First link. These are in the Camaro, and 2012 Buick LaCrosse, so far as I can find.

Scroll down for photo, and, observe the small motor connected to the battery.

HERE
 
http://evworld.com/news.cfm?newsid=25371

According to that article, it's a cell by Hitachi.
 
Jackpot of cell info about them!

http://www.greencarcongress.com/2011/03/hitachi-20110311.html


It says the configuration is made of 2x 16s packs in series (32s total, for 3.6v nominal cells to give a 115.2 nominal pack voltage), so perhaps for normal voltage range ebike builds, we just parallel the two halves to have a high quality 16s 9Ah pack.
 
Good finds on info guys.

Sadly, it looks like the cell is only 60Wh/kg.

That makes it pretty unattractive for our ebikes. If you could get them for dirt cheap or free, it would definitely be a better option than lead-acid, but it seems it's nothing to write home about.
 
60whr/kg? i can't believe any lithium cell is that low powered.

I bet there is a DC-DC in there somewhere, plus a BMS, plus a bunch of steel mounting brackets etc. The cell might be 100whr/kg at the end of the day.

Might be worth it for the DC-DC and BMS alone. 16S is a good eBike voltage after all. The cells.... dunno.
 
neptronix said:
60whr/kg? i can't believe any lithium cell is that low powered.

I bet there is a DC-DC in there somewhere, plus a BMS, plus a bunch of steel mounting brackets etc. The cell might be 100whr/kg at the end of the day.

Might be worth it for the DC-DC and BMS alone. 16S is a good eBike voltage after all. The cells.... dunno.


The assembled unit is a shockingly low 35Wh/kg. The bare cells themselves are 60Wh/kg.

I'm not actually too surprised by this very low energy density. When making a micro-hybrid pack like this, you're designing it to be charged and discharged by a substantial amount on nearly every braking and acceleration cycle the car undergoes. Say 50 of these shallow cycles per day, in cold or warm weather (and the pack is only air cooled), and you're building it to last 10 years, you're looking at 100,000-200,000 shallow cycles of very high C-rate charge/discharge on it over its lifespan. When you make a cell for an application like that, you end up making a TON of sacrifices in energy storage to enable the zillion high C-rate charge/discharge cycles while keeping heat down and keeping anode/cathode structure breakage to an absolute minimum etc. Thick current collector foils occupying a bunch of space that can't be used to store energy, heavy conductive material doping of cathode/anode structure to make it as conductive as possible (which also doesn't add to storing energy), and then lots of strong binder materials to keep all the little particles stuck together overtime as it lithiates and de-lithiates a zillion times (which also store no energy).

Cell design is always all about comprises. It's a lot like racecars or ebikes or anything else, quick, reliable, or cheap, pick any two. With cells it's more like cycle life, safety, energy density, power, pick any 2-3 choices.


On the bright side though, it does seem like for anyone currently running lead-acid or NiCd or NiMH that this would be something comparable as a replacement option that may be available for very cheap from auto-wreckers.
 
WOW! that's shockingly awful. That's lead acid density right there. I bet the engineers at GM were cringing while the bean counters were telling them that this was the most economical way to do things.. so it must be done this way..
 
What about that little motor they have? That thing look pretty awesome if its putting out 11kw.
 
On another note, Cummins has developed an add-on kit that does the same thing. I believe it's called Ikit. I'll look it up. They are putting it on a Kelovo or something, in India, AND, it uses Lead batteries.

Well, I was close :oops: :oops:

LINK
 
neptronix said:
WOW! that's shockingly awful. That's lead acid density right there.

It's not much better than lead for storing energy, but I'm telling you, making a battery that can handle 100,000 substantial charge/discharge cycles is not easy, and it's not going to have good energy density.
 
Mounted to something as heavy as a car I doubt it matters one bit whether this pack weighs 5, 10, 15 or 20kg. I'd bet energy density was pretty near the bottom of the technical specification list.
 
Wow. Interesting thread. That is the first I have heard of this sort of battery. I did not know that 200,000 or more cycles was even possible out of a lipo battery! and high c rate to boot!

110v 10ah sounds great, the weight is killer, but in general, for a delivery vehicle or cab, with quick charge, opens up some interesting ideas,
 
That Hitachi battery is very impressive even at 60wh/kg. Looks like GM is finally getting it right with the e-Assist technology. Hopefully it will also be durable and reliable.
 
I expect the license depends on the wrecker...I'd bet a fair number have people at the coutners that have no idea what stuff is, especially the "pull a part" or "pick a part" places that just sell by the pound or whatever.
 
I see Prius's and Insight's batteries listed on Ebay by junkyard operators all the time. Never seen license requirement mentioned in any of them.

So what would be a fair price for an E-assist pack from the junkyard? $100, $200?
 
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