Device to shut off charger at a pre-set voltage?

Zambam

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Just found this $5 device https://www.aliexpress.us/item/3256806764600243.html?gatewayAdapt=glo2usa which may do what I need (shut off a battery charger when it reaches a pre-set voltage). If it works, will make charging your battery to 90% (or any %) possible using any charger. Just need to put the board into an enclosure and do some wiring.

Below is the item description (I have not read it fully yet, one that I did read: it detects voltages of DC 0-100V). There are 3 choices available DC5V, DC12V and DC24V. I assume those are the voltages the device runs on? If so, DC5V will be most convenient since I can run it on commonly available USB 5V chargers.

DVB01 Digital Display Window Voltage Comparator DC 5V 12V 24V Voltage Measurement Charge Discharge Monitor Electronic Components
Features:
1.High Precision:
The DVB01 digital voltage comparator module delivers highly precise results during voltage comparison. It quickly and accurately compares the input voltage with the reference voltage, providing corresponding logic signals as output.
2.Wide Input Voltage Range: The DVB01 charge discharge protection module typically features a wide input voltage range, accommodating various working conditions and circuit requirements. It accepts input signals of different voltage levels, ensuring reliable comparison operations from low to high voltages.
3.Fast Response Time: The DVB01 voltmeter microcontroller board swiftly compares input voltages and generates output results in a very short period. It boasts fast response times to meet the demands of real-time applications such as high-frequency signal processing or sensor feedback control.
4.Low Power Consumption: Designed for energy efficiency and prolonged operation, the DVB01 charge discharge monitor controller is engineered with low power consumption in mind. It utilizes optimized circuit designs and low-power components to maintain lower power levels, extending battery life or reducing energy consumption.
5.Multiple Output Configuration Options: The DVB01 digital display window voltage comparator offers various output configuration options to cater to different application requirements. It can provide digital signals (such as high or low levels) or analog signals (such as voltage or current), often featuring flexible output settings and control modes.



Specification:
Origin: Mainland China
Type: Module
Condition: New
Product Size: 68.00x44.00x17.00mm/2.68x1.73x0.67inch
1. DVB01 module is a multi-functional voltage monitoring controller, adopting industrial grade microcontroller as the main control unit, with wide measuring range and high precision.
2. The controller is preset with 5 different functions and can be customized and added with other specific functions according to user's needs.
3. The module is carefully processed and made of genuine high-quality components, with stable performance, and can be widely used in a variety of voltage measurement and control class occasions.
Functional Features:
1. Provide 5 kinds of functions for users to choose, to meet more application requirements;
2. User can set the upper voltage limit and lower voltage limit;
3. Measuring range DC 0-100V, measuring accuracy +/-0.1V;
4. Add automatic power saving function, users can set it independently;
5. All setup parameters can be saved automatically, and the setup content will not be lost after power-down.
6. Newly add 0-99.9 seconds delayed suction and 0-99.9 seconds delayed disconnection function.
Module Function:
Function 1:
Voltage measurement: select this function, the relay will not act, the digital tube displays the current measured voltage;
Function 2:
Charge monitoring: when the measured voltage is lower than the lower limit voltage, the relay will be absorbed, higher than the upper limit voltage, the relay will be disconnected;
Function 3:
Discharge monitoring: when the measured voltage is higher than the upper limit voltage, the relay will be absorbed, lower than the lower limit voltage, the relay will be disconnected;
Function 4:
Suction in the interval: when the measured voltage is between the upper limit and the lower limit, the relay is absorbed, otherwise the relay is disconnected;
Function 5:
Outside the interval: when the measured voltage is lower than the lower limit voltage, or the measured voltage is higher than the upper limit voltage, the relay will be engaged; in other cases, the relay will be disconnected.
Electrical Parameters:
1. Working voltage: DC 5V, 12V, 24V three optional (should not exceed the nominal voltage of +/-10%)
2. Operating current: less than 90mA at 5V (less than 12mA when the relay is not in action, less than 3mA when the display is closed)
Less than 50mA at 12V (less than 12mA when the relay is not activated, less than 3mA when the display is closed)
Less than 35mA at 24V (less than 12mA when the relay is not activated, less than 3mA when the display is turned off)
3. Operating temperature: recommended -20℃-60℃ (limit range -30℃-70℃)
4.Measuring range: 0-99.9V
5. Load capacity: Maximum load capacity of relay normally open port: DC 0-30V/10A, AC 0-250V/10A
Relay normally closed port maximum load capacity: DC 0-28V/10A, AC 0-125V/10A
Module Interface:
Module voltage input: there are 4-wire interfaces, all interfaces have terminals for user convenience
1. DC+: Positive pole of DC power supply
2. DC-: Negative pole of DC power supply
3. V+: measurement voltage positive pole
4. V-: negative pole of measuring voltage
Relay load output: 3-wire interface, all interfaces have terminals
1. NO: Normally open relay interface, the relay is suspended before the absorption, after the absorption and COM short connection
2. COM: relay common interface
3. NC: Normally closed relay interface, shorted to COM before the relay is absorbed, shorted to COM after the relay is absorbed.

Note:
The controller will automatically determine which of the preset voltages V1 and V2 is the upper limit voltage and which is the lower limit voltage according to different functions, so users do not need to be entangled in the question of who is bigger and who is smaller, and who is first and who is last when setting up.
Due to the different monitor and light effect, the actual color of the item might be slightly different from the color showed on the pictures. Thank you!
Please allow 1-2cm measuring deviation due to manual measurement.
 
fwiw with a single (at a time) low power 36v 16ah battery, i can work out a rough guestimate of the time needed for an optimal recharge based on current voltage readings, and rounding it up to the next hour or half is sufficient to set a segment timer to shut off the charger power should i miss the alarm set to match the best guess end time.

If your charger drops its power draw when complete or balancing, a power monitoring 'smart' switch/socket with non cloud dependent firmware like tasmota might provide a basic solution with a simple script/rule.
 
Load capacity: Maximum load capacity of relay normally open port: DC 0-30V/10A, AC 0-250V/10A
Relay normally closed port maximum load capacity: DC 0-28V/10A, AC 0-125V/10A
Interesting piece of hardware. How you would even find something like that is bewildering. (Aliexpress - heh! Price for me shows 99 cents. Bet that's not the price at checkout.....)

Careful using with fast chargers. I use Luna 80/90/100% 3 amp chargers for most of my charging. I occasionally use a 12 amp charger when I need to charge quickly and would love to have a monitor to stop it at 80%. It appears the module has a 10 amp max limit. Still, I'm intrigued.
 
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Interesting piece of hardware. How you would even find something like that is bewildering. (Aliexpress - heh! Price for me shows 99 cents. Bet that's not the price at checkout.....)

Careful using with fast chargers. I use Luna 80/90/100% 3 amp chargers for most of my charging. I occasionally use a 12 amp charger when I need to charge quickly and would love to have a monitor to stop it at 80%. It appears the module has a 10 amp max limit. Still, I'm intrigued.
You can wire in a bigger relay if you need to switch above 10 A.
 
This device can also be used to disconnect a load (discharge) at a pre-set voltage. Useful for capacity testing w/o fear of going past cutoff voltage. Just ordered 2.
 
Interesting piece of hardware. How you would even find something like that is bewildering. (Aliexpress - heh! Price for me shows 99 cents. Bet that's not the price at checkout.....)

Careful using with fast chargers. I use Luna 80/90/100% 3 amp chargers for most of my charging. I occasionally use a 12 amp charger when I need to charge quickly and would love to have a monitor to stop it at 80%. It appears the module has a 10 amp max limit. Still, I'm intrigued.
You may want to get one of these current detection sensor https://www.amazon.com/NOYITO-Current-Detection-Sensor-Module/dp/B07HWPBWXM/ref?th=1 for your 12 amp fast charger. You can set the trimpot to shut off the charger when its power consumption drops to a pre-set level.
 
For my usage, I simply use a Smart Socket and program in my run time. It only takes a couple of charges to know fairly accurately how much time is needed from a given low voltage level. I typically get within a couple of tenths of my desired 80% charge level. One way or another doesn’t matter in my book.
 
For my usage, I simply use a Smart Socket and program in my run time. It only takes a couple of charges to know fairly accurately how much time is needed from a given low voltage level. I typically get within a couple of tenths of my desired 80% charge level. One way or another doesn’t matter in my book.
Which Smart Socket do you use? Link? I also have a Smart Plug by Emporia Energy https://www.amazon.com/dp/B0CLVTKYQ9?tag=cnet-buy-button-20&ascsubtag I bought recently to use in a similar way. It is much simpler for charging than the DVB01, which requires wiring it up and going through a setup procedure.

But the Smart Plug, Smart Socket type devices cannot be used to safely discharge a battery down to a pre-set voltage AFAICT, whereas the DVB01 can.
 
If considering 'Smart' iot devices i would urge you to look at the esphome and tasmota projects for alternative firmware to run on the device so you are not dependent on remote servers and distant coms that could fail or be removed or worse.
 
Which Smart Socket do you use? Link? I also have a Smart Plug by Emporia Energy https://www.amazon.com/dp/B0CLVTKYQ9?tag=cnet-buy-button-20&ascsubtag I bought recently to use in a similar way. It is much simpler for charging than the DVB01, which requires wiring it up and going through a setup procedure.

But the Smart Plug, Smart Socket type devices cannot be used to safely discharge a battery down to a pre-set voltage AFAICT, whereas the DVB01 can.
I use a Brilliance brand it it works well.
 
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