Looking for cell balancing/sensor boards

astrand

100 µW
Joined
Jan 29, 2014
Messages
7
As we all know, the cost of a BMS system is a big part of the total cost for a battery pack solution. For example, I've considered buying 72 cells of 40 Ah from http://elitepowersolutions.com/. If one is to buy their Energy Management System, the cost for this is almost 50% of the cost of the batteries. BMS systems from other vendors such as Elithion are also fairly expensive. I'm thinking, one way of reducing the cost and also complexity is to get rid of the "master BMS"/"central CPU". In our applications, we already have advanced ECUs, current sensors etc. We are rather implementing the BMS functionality ourselves. So, the only thing we need is either batteries with built in balancers/sensors or separate balancers/sensors which we can interface directly with. Our ECU have both "LIN" and "CAN" interfaces. If CAN is too complex for the actual cell boards, then one can consider an architecture where a more simple communication protocol is used between the boards, plus a simple CAN or LIN interface/conversion board.

So: What kind of cell balancing/sensors boards are available which you can interface & communicate directly with? Measuring cell voltage is a must, as well as support for bleeding/balancing. A few temperature sensors is also good but not a requirement.
 
i was able to get some of the D131 24S lipo BMSs from Bestechpower for about $60 each. i don't consider them expensive. not sure why you have to buy the ones that cost too much.
 
As far as I can tell, the HCX-D131A is an autonomous board. This is not what I want. I search for a board that can report back voltages to a central computer, which we can program ourselves. Ideally, the balancing should also start on command from the central computer; not at certain fixed voltages.
 
After thinking about it, I think I want a "Central with slaves" architecture. I know that Altairnano uses Local Monitoring Units (LMU). Visible here: http://www.altairnano.com/wp-content/uploads/2012/02/app_kit_bx.jpg . This is a device that can handle 16 cells. Communication via CAN. Something like that would be perfect. Unfortunately I believe these units are not generally available. Anyone seen anything similar?
 
I've found http://www.zeva.com.au/index.php?product=112 now, looks very interesting.
 
or ... you can build is simply like this : http://cyclurba.fr/forum/186031/creer-bms-partir-picaxe-equilibreur-autonome-plutot-lipo-alarm-integre.html?from=151&discussionID=9395&messageID=186652&rubriqueID=25&pageprec=

hrq4.jpg
 
Meuh said:
or ... you can build is simply like this : http://cyclurba.fr/forum/186031/creer-bms-partir-picaxe-equilibreur-autonome-plutot-lipo-alarm-integre.html?from=151&discussionID=9395&messageID=186652&rubriqueID=25&pageprec=

Lol in that article he's cramming lipo into a yikebike:
carbonsmall2.jpg

http://www.yikebike.com/
 
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