mistercrash
10 kW
SOLD
Bluefang said:Once you have better batteries if you still need more power buy a 12fet controller and you will be golden. But highly illegal probably![]()
Bluefang said:72V will get you about 66km/h which is ~40mph![]()
mistercrash said:Thank you so much for your post, tons of good info here. Pardon my ignorance but I have a few questions as I am no expert in anything electric or electronic. I'll quote you on a few things and explain how my XPn 2011 is a bit different than your XPh 2008.
Well for sure it's 3 years newer![]()
Do you know if your Moto is built on an existing frame, I had confirmation that my XPn is built on a Yamaha Vino 125 cc frame. The handling is pretty darn good, it feels solid on the road. So that's good.
Yes the scooters than use the 10" wheels are motorcycle based frames. The problem I found is that because the frame is basically a "U" shape it has a tendency to flex in the middle. By largest frame, the XPh is a little longer than the other frames. This makes frame flex a little more apparent. My scoot had a speed![]()
wobble if I did not hold on with both hands. Tying the steering head to the frame at the seat area stiffened the frame substantially, so much so that the ride is noticeably stiffer especially at the rear. The backbone on a motor cycle is not just there to mount the gas tank :wink:
You mean all the wires going into the controller meaning the bad solder joints are on the controller's circuit board? If yes, I can redo them as I am very good at soldering.
I meant the wiring as a whole, as in the main harness. On mine the harness consists of many branches on a circuit (ie ground). For the most part the wires are stripped of insulation, lightly wrapped around each other and them soldered haphazardly. The solder almost looks like it is just sitting on top of the wires. A disaster just waiting to happen IMO. Since a bad solder joint wastes power, anything done to rectify it is a plus. I never really dived into my controller after what I found, as I figured the QC was probably the same there as in the wiring.
So these would be the wires going from the battery to the controller. I can replace those. Do you have a breaker inside the seat compartment? I have one which cuts the power. Could I just get rid of that breaker?
Yes, any power wires from the controller to the battery. I also increased the size of the wires that connect the indivudual batteries by just doubling up the wires already there. The breaker must be there unless you like temping fate. 48V makes a big bang if the something goes awry. Having the breaker there also allows you to disconnect the power if the scoot sits for long periods, as the controller does have a small amount of leakage. I changed out my breaker for a night switch and an ANL Bussman fuse because the breaker was getting warm (not hot) under heavy loads.
My wheels are inline, the front wheel is dead center between the front forks and it's inline with the rear wheel. So that's good.
Do the string test, just to make sure as the frame can be off as well as the rear wheel being skewed slightly.
Ok from what you explain, upgrading the main wires from battery to controller to 8 gauge will help but what are the phase wires? Told you I was no expert.![]()
The phase wires are the three (3) heavier wires going to the motor, usually yellow, blue, green. They come in at around a 14ga or a bit more size.
Also a trick to getting a better deal on 8 gauge wire. By a set of 4 cylinder booster cables. They are are cheaper that purchasing the same length of 8 ga wire from a spool. On top of that they are of a finer stranding which makes them much more flexible.
I plan on replacing the almost 80 pounds of SLAs with LiFePO4 48v 20Ah. When you say you will eventually go to 20 cells (60v right?) is that for the new controller and the 1.5 Kw motor you're waiting for?
Yes the "V" upgrade will be done after the controller is upgraded. My 16 Thundersky's weigh 55 lbs. There are those that will take the old controller and mod it to bring it up to snuff, but I'm getting to old for that. My eyesight doesn't handle close quarter work such as soldering anymore, so the less I have to do the better.
A plus for the Kelly controller is that it monitors phase current. this IMO puts it in a higher level than the modded ones as they don't seem to offer this ability. That and the Kelly isn't really all that much more that the mod-able ones plus it offers diagnostics, data output and simple upgradeability at the stroke of a keyboard. The only thing I will miss will be the 3-speed range switch but I can confure the CA to allow me to configure a valet switch, so to speak.
To see some issues with modded boards, all you gotta do is do a search of Arlo1's posts to see what happens when the motor over taxes the controller on the switched side. We both live in the same town but at opposite ends of it and he's about half my age. Picture the tortise and the hair.![]()
How fast will this thing go?
I am not looking for speed as such, as I am perfectly happy with the 35K top. Well that's if I use the "legal" switch, as you already have found. I believe this plug is there to enable them to sell the scooters on areas that allow 800W motors. The CA displays the wattage increase when the circuit is enabled.
From my talking with owners of scooters, for the most part speed in not the issue. It's the hill climbing ability, or rather the lack of it, that turns them off. That is the reason for the motor change. IIRC it will be 88 Nm against 66 of the Moto motor. Where I live it is a minimum of 1 mile uphill first go to get anywhere that is level. I just hate those gas pot, stinky, smokey scooters and want to stay with them on the hills if possible. If things go along nicely I could end up in the illegal 55kph range.
One last thing, do you have any documentation of all the work you did on your Moto, like a thread in here with pics or a website? Oh boy oh boy oh boy! I just browsed Kelly Controls and there's some nice stuff in there. I was eyeing their 24/72V,100A,BLDC Controller/With Regen and their Hub Motor 60V 2KW(disc-brake)![]()
That motor looks like it's completely a ''bolt on'' on my XPn. That with a Ping 60v 30Ah LiFePO4 battery. Muahahahaha... And thanks again for your post.
Hey WTF? lol. My modded boards were not the cause of the failure it was the 9mOhm resistance with the 8.5uH worth of inductance in the motor IN fact the only time I have ever blew a controller was on collossus. My bmx has been 100% reliable but the x5 has 180mOhms resistance and 260uH inductance so its not hard to spike power into! I have a chart in my inductance threat showing it only takes around .000025 seconds to be to many amps for these little 24 fet controllers to handle!bcwrench said:To see some issues with modded boards, all you gotta do is do a search of Arlo1's posts to see what happens when the motor over taxes the controller on the switched side. We both live in the same town but at opposite ends of it and he's about half my age. Picture the tortise and the hair.![]()
bcwrench said:One thing to remember, and Ypedal mentions this in his sticky on batteries. Put in more than you need when it comes to capacity. From my reading and such I have come up with the theory of having more battery capacity than you have motor as it relates to KW. My 16 cell 40Ah pack is rated at 2.05Kw/hr (20 cells - 2.56 Kw/hr). The motor is 1.5 Kw. In your example above quick math gives 1.8 Kw battery and 2.0 Kw motor. This strains the batteries a little more and will reduce their life overall. It also affects your range.