I posted this on the FYI E-Vehicles site - an update on my thumbnail calculations.
LOAD
I've loaded my truck to weigh ~6500#, and driven to Atlanta and back along Interstate-20 a few times. If I baby it, I can squeak by at 20 mpg for the 60 mile RT. This is carbureted, but I do have a wide-band O2 sensor and have been playing with jetting to optimize highway mileage. However, it still includes rear axle and transmission losses.
That's 0.05 gallons/mile. Gasoline is 115,000 BTU/gallon, so in a mile I've burned one-twentieth of that, or 5750 BTUs worth of gasoline.
An older carbureted gasoline vehicle is at best 18% efficient.
That means that in each mile, the gasoline I've burned has supplied me with only 1035 BTUs of energy to propel the truck.
1 kWh is 3414 BTUs, so ON GASOLINE, at 6500 lbs and ~50-55 MPH I've used (1035 BTUs)/(3414 BTUs/mile), or .303 kWh per mile, or 303 Whrs/mile. This doesn't include future elctric motor efficiency losses, but it does include all drivetrain and tire losses for this actual vehicle at this actual weight - even a non-lockup automatic transmission.
Further – ignoring motor/controller efficiency, if I assume that my average range at 50-55 MPH has to be 70 miles, and I pull the batteries down 75% in that time, that makes the pack size (.303 kWh/mile)*(70 miles) / (.75%) = 28 kWhr.
So, my thinking (hoping!) was more along the lines of a 30-35 kWhr pack
BATTERY PACK
An initial look at the GB Industrial Battery site shows me battery model FS23S-6C413. It’s listed at 12 Volts / 300 Ah, or 3.6 kWhr, and weighs 324 lbs. So, if I use ten of them, that gives me a 120V pack with a 36 kWhr capacity.
WEIGHT
This pack would weigh 3240 lbs. My truck is now 4080 lbs full of gas (from the legal scale at the quarry). Engine, auto trans, radiator, and gas tank removal will pull that down ~a thousand lbs, and I’ll take out the bed and only keep the rear fenders and hollowed tailgate, so say the bare truck is down to 2800 lbs. That weight, plus 200# me, 3240# batteries, plus 250# for motor, puts me at about the 6500# target.
Such is my thinking.
Anyone please add anything pertinent!
Forrest - newbie