YonderGod said:
I love learning new things and building and fixing things, so anything that can be done DIY for cheaper I want to do, except build a battery because I don't have a spot welder.
I have a battery charger for RC trucks, can this be used to charge a bike battery? http://hitecrcd.com/products/chargers/acdc-chargers/x1-ac-plus-battery-charger/product
You don't need a spot welder to build battery packs... it's just a great tool to have. You can actually build one out of a busted microwave transformer, and some simple Home Depot stuff. However, all you need is a decent little soldering iron, a little knowhow (easily acquired on youtube) and come cells to work with. Whatever chemistry you choose, it's just a matter of having some free time and putting a little forethought into the production of a pack. See
this thread for details on building out of used lithium 18650 cells (basically laptop batteries). I'm currently unloading boxes of the extra used laptop batteries I have recently acquired (1000lb score,
see here). I am going to repurpose as many of these as I can into my own ebike packs... I make money at my job but it doesn't mean I have a lot of extra to throw into this hobby, so I'm cutting corners where I can!
[youtube]SpKSewcqdgU[/youtube]
This is also an interesting watch... basically what I'm trying to do in the next several months:
[youtube]Rjr2LKmhdVw[/youtube]
The other thing was your battery charger: It will charge up to 18v it looks like, so if you want to go 20 mph or so I think you'll need something that will charge up to 24v or better. The other option is to have a pack that can split in two (a lot like charging RC lipo) so you can charge the two halves in parallel at 18v... then you could have a 36v pack.
Don't let anyone demonize RC Lipo for you, they are a great option in a lot of ways... compact, high power density, and relatively cheap for high energy density (yes those are two different things: kW/kg vs kWhr/kg). There are some risks, but several chemistries have the potential to start fires... as does faulty or loose wiring.