Plettenberg Nova motors and MST controllers: 15, 30, 150kW

thecmak said:
Pardon the atrocious setup, I'll tell you guys how these baby's turn out after some testing.

nice :)
are these two nova 15?
what specs do the controllers have and do they feature torque mode or foc sine wave?
 
150 kW might indeed be possible... for about 3 seconds. I want to know what their continuous rating is. A 150 kW peak motor weighing one quarter of an Evo AFM140. It couldn't possibly put out even 75 kW for very long before overheating. Call me sceptical, but I think there's some misleading figures there at best. Looking forward to some real world testing... if anyone can afford the 150 that is :(
 
Giovanni LiCalsi said:
Are these motors trapezoidal or sinusoidal?

motors?
I think you mean the controllers :)
 
I think you can drive a trapezoidal motor with a sine controller just not the other way around.
 
Two Nova 15s (SN000001 and SN000002), with the corresponding MST controllers.

Currently controlling them through serial interface, not liking it, will try analog control coming week. Through serial interface all I can do is "PWM" control no speed or torque control, which baffles me.

Had some weird serial errors/glitches, ie. when rapidly decreasing PWM for some reason controllers will somehow see the "Max" throttle command occasionally and go crazy, or when I tell it to freewheel with "0" and it sends the degree character instead (which is scary when you're trying to suddenly stop the max throttle). Also I cannot send a brake command without the motor being a drive state first. (so cant go from freewheeling into brake).

I have not checked which drive method these use. Primary objective with my testing setup is for regen.
 
thecmak said:
Currently controlling them through serial interface, not liking it, will try analog control coming week. Through serial interface all I can do is "PWM" control no speed or torque control, which baffles me.
Did they supply an instruction manual? Post it here, perhaps we can help.

thecmak said:
I have not checked which drive method these use. Primary objective with my testing setup is for regen.
Can you tell us about your project?
Anything related to EV's?
 
Giovanni LiCalsi said:
I spoke with the Sevcon tech and the Gen4 will not work with the trapezoidal waves. They can custom build it for that but trapezoidal wave is not the most efficient.
why you want trapezoidal waves?
with an FOC sine wave controller you can drive any BLDC motors, less noisy, more efficient, and in comfortable torque mode.
as far as i know with sine wave efficiency will a bit rise due to: less iron hysteresis losses, less copper losses
The controller must be set up with exactly fitting settings to every different motor.
 
@ thecmak

because of the serial numbers, it looks like you got the first two nova 15 motors ever sold :)
due to the errors: it might well be that the controllers are still not have final firmware..
 
Giovanni LiCalsi said:
I spoke with the Sevcon tech and the Gen4 will not work with the trapezoidal waves. They can custom build it for that but trapezoidal wave is not the most efficient.

like arlo says it should be fine to run the motor either way, i would have thought drama would be more that the sevcons would barely run these motors to a quarter of their max rpm and power ? (ie check the motors pole pairs vs sevcons max commutation frequency).
 
toolman2 said:
Giovanni LiCalsi said:
I spoke with the Sevcon tech and the Gen4 will not work with the trapezoidal waves. They can custom build it for that but trapezoidal wave is not the most efficient.

like arlo says it should be fine to run the motor either way, i would have thought drama would be more that the sevcons would barely run these motors to a quarter of their max rpm and power ? (ie check the motors pole pairs vs sevcons max commutation frequency).
And inductance.
 
h0tr0d said:
thecmak said:
Currently controlling them through serial interface, not liking it, will try analog control coming week. Through serial interface all I can do is "PWM" control no speed or torque control, which baffles me.
Did they supply an instruction manual? Post it here, perhaps we can help.

thecmak said:
I have not checked which drive method these use. Primary objective with my testing setup is for regen.
Can you tell us about your project?
Anything related to EV's?

Going to use these for wheel motors because they're so small and light. Reduce transient effects when the wheels are in rebound.

https://app.box.com/s/jygc73gd0zaedocwxhuk
 
toolman2 said:
i would have thought drama would be more that the sevcons would barely run these motors to a quarter of their max rpm and power ? (ie check the motors pole pairs vs sevcons max commutation frequency).
The Plettenberg controller is only good for up to 400Hz....
 
Try to get solid control of a single motor first.

Even when controllers just share a battery and otherwise get fully isolated signals, Ive seen wonky throttle behaviors. I think it's gotta be ground loops in the main power bus.
 
Thecmak,

Have you respected the battery cable length referred in the manual?

Also there's a lot of stuff talking about 5V, everything according to the manual also?

Is DC coming from a battery, power supply, both, any caps in parallel... ?

Have you tried to fully disconnect the generator setup and just run the motor?

Have you tried using both controllers to serve as motor controllers? Same errors glitches?

Quality serial cables with decent EMI insulation?




Guys,
240'000 erpm is nice. How many Hz is that?
 
Miles said:
toolman2 said:
i would have thought drama would be more that the sevcons would barely run these motors to a quarter of their max rpm and power ? (ie check the motors pole pairs vs sevcons max commutation frequency).
The Plettenberg controller is only good for up to 400Hz....

You mean the Sevcons?
The manual posted in this thread says the Plettenberg controller does 240000 ERPM, which is 4000Hz. Looks like it's a sensored 6-step trapezoidal controller where you program a motor current limit and set the PWM-duty with the throttle.
 
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