Spark switch

jpc6000

100 W
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Sep 3, 2017
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They use spark switch for vesc controllers
Why?
Even with cooling plate!
Why need cooling?
I use remote switch 72v 70A
Are these usable? For e-bike?

Screenshot_20250606_140609_Opera.jpg
The one I have is 72V 70A

Screenshot_20250606_154320_AliExpress.jpg

That should be fine, I think
 
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?? you really need more detailed specs to be sure, whats the duty cycle on sustaining a 70a load through the relay, it could be seconds?? designed for ignition type use??

also im sure your aware those 433mhz switches use open static codes so are the easiest to sniff (can be done with $5worth of off the shelf electronics and a 5v usb supply aka a powerbank)
 
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I'm big fan of Ukraine, I should even go to fight against stupid Russian 😤

Thanks that 433mhz is not save, but for e-bikes use always a lock.
I misunderstood spark switch

I shall use these on/off spark switch and with small remote control

Screenshot_20250607_104841_AliExpress.jpg

I have spintend vesc controller, don't need spark switch, is installed in controller

Screenshot_20250607_105044_AliExpress.jpg

I should be nice if the controller through Bluetooth could be activated
Is also good security against theft.
 
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The controller you are referenceing:


Does not have an anti-spark protection built into it. In fact, they sell an anti-spark solution:


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To rollback a second, a anti-spark solution is designed to prevent the massive, sudden inrush of high current when you connect a battery to a controller. Specifically, the capacitors in the controller have very low capacity, but extremely high draw such that when connected to a power source, if they are not constricted by a resistor, they will cause a massive power draw spike and, often time on the connectors, a spark of electricity (along with an alarming "pop" noise).

The most common "low tech" anti-spark is an XT-90 with built in anti-spark which has a resistor built into the plug. Thus as you make the connection, the resistor pathway completes first, allowing for a non-sparking charge of the caps, and once the connection is made further, it find a non-resistor pathway for high amp flow. (Putting real load through a resistor will burn it out ;D)

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If what you are really after is a remote on/off button, there's a simpler solution:


With the spintend vesc there is an "ignite" port. If the battery positive is connect to the K+ ("key"), then the controller will turn on. You could use the above remote switch to interrupt and connect the b+/k+ connection. You'll need a dc/dc step down to power it (battery -> dc/dc -> unit), so watch out for that minor draw being always on.
 
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