Hey mauimart,
I like your fix on the distortion problem. I had hoped my original tests in the 107deg heat of california's indian summer would not be repeated out in Hawaii.
The material is a simple cast urathane & the mass is off set to the outside. still investigating the posibility of glass fiber re-enforcment or another more durable casting compound.
I had ponderd the idea of additional support in the form of a ring on the inside of the fan (where it fits around the 80mm section of the can) but it is a complicated mold & my time is short.
please keep us posted on your trials.
thx
T