My little story:
Not long ago whilst doing the battery harness upgrade (
still in progress) I noticed that my front controller had 12-AWG battery wires, an indication that I might not have done the
Current Mod whereas the rear controller (my first 12-FET that I purchased back in 2010) is fully upgraded and sports the 10-AWG battery wires. Like the dirty back closet that’s just nagging to be cleaned, I suspected well the task before me. <sigh>
The bike is already ripped apart, electrical guts everywhere; might as well take the plunge as long as I’m sitting next to the pool. Removed the controller, opened it up and I was correct: No
Current Mod. I can't believe I didn't do this before my road trip last summer.
- The Current Mod is taking a stock controller and ripping the tiny copper wires off the power traces and replacing them with something like 12- or 10-AWG wire (twisted or solid; whatever is handy). The mod is concluded when the battery wires are upgraded to 10-AWG. Done.

Except for the flux. :|
I did a quick search and found that
Acetone is useful. I checked my cupboard of chemicals; nearly enough ingredients here to make meth – but no Acetone. Shock and dismay. To the Internet: What’s that site… EHow.com? I think it’s more like E-Not-How.com. They suggested
Baking Soda and hot water. OK, I’ve got that. Pasted away at the board, working up a sweat grinding it in with an old toothbrush. Warsh it off:
Nope. Flux still there, but the rest of the board is so pearly clean you could eat off of it.
What’s next? Hmmm,
this thread says Alcohol. That was the first thing I tried. Already knows that won’t cut it. :?
What else do I have? Wot’s this? Hmmm,
Mineral Spirits. To the Web: Some guy professes that Mineral Spirits will clean flux off, and to follow that with Alcohol and drip-dry. I can do that. Opened the Mineral Spirits and
whew! hit the fan switch and opened the winders. Made quick work first dribbling the Spirits of the Material World onto the board so it good and soaked. Dangerously armed with an old toothbrush I scoured away at it, being careful not to breath in too deeply. Once again, I dribble spirits onto the board:
Ah HAH! Murky brown residue is draining away; it’s working. Again, I dash away at the board. Inspection: Heavy build-up is gone. Splashed the board with some Isopropanol, and decided to warsh that off with hot water which dries quickly.
Inspection with the
5X OptiVisor: All build-up is exceptionally removed. The board is brilliantly bright and spiffy… no doubt thanks to the Baking Soda. I found a couple tiny spots that needed a little scrap – but that’s under magnification. Good to go!
Conclusion: I’d say if you haven’t got Acetone, try the Mineral Spirits and flush with Alcohol. And if you want to eat off of it later, use the Baking Soda.
Supper time,
KF