Analysis paralysis new city bike

nadidlab

1 mW
Joined
May 4, 2015
Messages
14
Location
California, San Francisco Bay Area
I've been scouring the boards and trying to learn. Hoping for some advice from you experts for my particular situation.

Me:


Mid 40s, reasonably out of shape, but not debilitatingly so. Have a bum knee that won't let me run, but doesn't mind the bike. Looking to do something semi active and fun. Reasonable handy, but not an electrical engineer. Can work on my non-electric bikes reasonably well and would enjoy learning and bolting together an ebike for my use. Would likely buy a kit and battery from amongst the highly regarded vendors mentioned in the forums. Willing to do some maintenance, monitoring and upkeep, but don't relish it.

Was intrigued by reviews and reports of the Stromer ST2. What I like about it are its clean and integrated look, torque sensing pedelec features, long range and reasonably high speed. The price, though seems extravagant for my intended semi-regular use. I've ridden a rental ST1 and enjoyed it, but exhausted the battery and did not enjoy the limp home against the friction of the motor very much.

I've read lots of good comments about MXUS hub motors, Mac geared motors, BBOS2 mid drives. People love all kinds of stuff. So I've developed some analysis paralysis regarding how to design a system that will work well for my intended use.

Here's how I would ride:

Commute to work a couple days a week. This is optional, and a goal of mine. I would love to do it. Used to ride my non-bike. Getting older, and thinking that a little assistance would go along way in getting me to do it. My ride is about 7.5 miles each way a couple hundred feet in elevation changes each way. I live in a city. 48 stop lights and 2 stop signs between my house and the office, so tons of stop and start. Path will be paved but far from smooth--potholetastic! Regularly face head winds in at least one direction often 15-25mph.

Occasional weekend rides that could be 15-25 miles with the family.

Budget:

Plan to spend less than $2,500 for motor, battery and related kit excluding bike.

Wants:

-Meaningful but not ludicrous speed--Ability to sustain 20mph and regularly hit bursts of 35-40, but don't need more than that.
-Some stealth (really admire the capabilities of Teslanv's Genesis build (http://endless-sphere.com/forums/viewtopic.php?f=31&t=66978&hilit=mxus+genesis#p1007489), but am trying to avoid the motorcycle look to avoid unwanted attention from johnny law.
-Range that is dependably 20 miles without electron sipping the whole way (willing/want to peddle some, but want to enjoy greater than my own power too). Might not be able to charge at work and need to dependably get there and back.
-Want to be able to remove the battery back with relative ease--may have to lock my ride up in public places.
-Ideally want to be able to pedal the bike with relative ease if need be. Worry about the drag of a large motor. Should I?
-Would appreciate a quiet motor.
-Like the idea of torque sensing capability over cadence sensing.
-Throttle only use would be nice too.


Willings:

-Willing to consider mid drive and shifting if that makes the 48 stop lights easier on the system, but from what I've heard the BBOS2 shifting procedure is not terribly user friendly.

Not willings:

-Don't want to build a battery pack.

-Don't want to use LiPo. Seems scary if used incorrectly.


Bike:

Likely building on a steel framed hybrid bike with no suspension, hydraulic discs and 700c wheels. Plan to use Schwalbe big apple tires perhaps 2.25 inch width hoping they will provide reasonable cushioning.


Would appreciate your expert opinions on motor choice and battery sizing given the scenarios I've described. What do you think?
 
Totally understand the topic "analysis paralysis". I was in the same boat a few weeks ago, almost exactly. Go for it!

I don't stop and start too much at night on the way in, but on the way home I do. A 1000 watt hub motor gets you up to traffic speeds with some pedaling by the other side of the intersection no problem.

Now that I am into this a bit, I am seeing the value of the Adaptto systems (regen braking) and leaning that way once I recover from initial investment costs a bit. I am at about $900 on my build already though, so with your budget you may be able to start out with one if you choose. Lots of choices, eh? :lol:
 
And you live in what continent on earth? Helps if we know it, if you live in a place hard to ship to. Or, if you lived in Vancouver, we'd tell you to go to the Grin store right away!

Your needs are conflicting, but typical for a new guy. Don't want much, 15 miles commute would be nice, Longer range going slower with the family desired, 20 mph fine, but oh, would like to go 40 mph. :shock:

Uh, it can be done, but really,,, What you need for 40 mph will be overkill for 90% of your riding, and cost a ton of money for no really good reason.

Fortunately the solution is pretty easy. The best kit for your stop and go riding IMO, is not a bottom bracket drive like a BBs02. A simpler to ride stop and go motor will be a larger 500w rated gear motor. Lots of them out there, but the MAC is typical. The internal gears give you great torque and efficiency in stop and go riding, without having to shift the bikes gears 48 times per trip. Not that you couldn't commute on a mid drive, but to get the best efficiency you would shift down for each start. The geared hub motor is already in a good gear, so it's motor doesn't struggle so much on a start.

Run it on 48v, anything from 20 to 30 amps controller, and you will have some decent speed. 25-28 mph with a 10t winding motor.

A 48v 10 ah battery will just have enough range for your needs. But a 15 ah will yield longer rides on the weekend.

If your roads and trails are that bad, then a full suspension bike would be a good choice. Even if your body can take the pounding, a FS bike will need less work to keep the wheels straight.
 
Paralysis from too many choices. Having all these choice and buying options is a good thing - the industry is maturing, competition is growing, and more product is getting out there. Only one remedy, and that is to make a choice. Do so on the best in-take of information and opinion that time allow.
nadidlab said:
Thanks Arkmundi. your post was very helpful. Any thoughts on the stop and go aspects of my expected commute and what might work best?
I refer to eBikes as pedal-electric hybrid vehicles. The ride experience is to pedal hard when you need to, as will occur when going from stopped to speed. Having some gears, typical of most bikes, helps in finding the right cadence. I recommend the Mac, or one of the motors like it, geared. Meaning you're not going to have regenerative braking. There is a trade off, but its a minor one. At best you'll recover upwards to 15% of the energy through regeneration. But loose the additional torque when geared.
 
http://endless-sphere.com/forums/viewtopic.php?f=3&t=66302
 
Your requirements complicate things a bit. Hub-motors are most efficient at a particular speed. Yoy should get one that has a maximum RPM about 25% higher than your intended modal speed otherwise you can get efficiency losses and overheating. If your modal speed is 20 mph, one about 260 rpm would be about right for a 700c wheel. Maximum speed would be about 24 mph.

As soon as you say 20mph modal speed and 40 mph max, you rule out a hub-motor. Crank-drive would then be logical.
 
d8veh said:
Your requirements complicate things a bit. Hub-motors are most efficient at a particular speed. Yoy should get one that has a maximum RPM about 25% higher than your intended modal speed otherwise you can get efficiency losses and overheating. If your modal speed is 20 mph, one about 260 rpm would be about right for a 700c wheel. Maximum speed would be about 24 mph.

As soon as you say 20mph modal speed and 40 mph max, you rule out a hub-motor. Crank-drive would then be logical.

I don't see why this is necessarily true. I have a 40+ mph max hub-motor bike, and I have beach path rides on my weekends that are 15 mph and suffer no discernible ill effects of efficiency loss. Now if your bike was 40 mph capable and you're only traveling 20 mph at wide open throttle, then we have heat problems caused by some load on the system.

Sounds like he would do well with a MAC motor (my favorite geared hub) in an 8T wind from EM3EV.com.

Might as well get the battery from EM3EV since they also are one of the higher quality pack makers. I would get this one: 50V 11.4 or 16.5Ah

It charges to 58.8V, which should get you to ~35mph for a burst.

This setup would handle your full commute round trip if you don't go too fast. The geared hub will perform better on take-offs in your stop-and-go environment.
 
cal3thousand said:
Sounds like he would do well with a MAC motor (my favorite geared hub) in an 8T wind from EM3EV.com.

Might as well get the battery from EM3EV since they also are one of the higher quality pack makers. I would get this one: 50V 11.4 or 16.5Ah

It charges to 58.8V, which should get you to ~35mph for a burst.

This setup would handle your full commute round trip if you don't go too fast. The geared hub will perform better on take-offs in your stop-and-go environment.
++yes, exactly. Or the 6T version. Be sure to get the 12-fet 3077 controller with the setup. And add in a freewheel and the DNP remove tool. And his triangle battery case.
 
Ok, not Vancouver. But in the SF bay area, there are some really good electric bike shops. Go test ride some stuff. :mrgreen:

If Ebikes San Francisco is still there, go there!

Looks a bit like he never got the shop re opened. :cry: But there are others, so you can surely test ride some different things. Then make a more informed decision about direct drive or mid drive.

Parts of SF are definitely mid drive territory, hills above 20% grades. But other less steep areas, a Mac 10t or similar motor will work fine. A geared hub motor is great in cities, no need to shift, but still a bit more efficient when taking off from a stop sign full throttle. Great for stop and go, and still able to climb some dang steep hills.
 
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