Fletcher, Yeah--I thought about reducing the the voltage, but the idea of carrying around and stowing another little box isn't very appealing. If I can buy or design something that fits into the light housing, that might be okay.
Marty, Fork lift suppliers! Wow--I would never have thought of them and they never popped up in any of my searches. Thanks for the links! I don't know what I'll try yet (2x24v, 48v, HID, LED, tungsten-halogen) but I'll let you know the results. The "LED Oval Work Lamp" on page 1.56 looks very interesting. 240 lumens from ~25 watts could be sweet. The Speaker claims an even higher 500 lumens from the same power and same enclosure. Given that fork lifts run at a slight "overvoltage," I hope my new 48V LiFeP04 pack will work with it.
Or how about a 24V pair (one trap and one spot pattern) of these HIDs?
http://www.jwspeaker.com/catalog/forward_lighting/model_8450.htm Higher power but look at the candlepower of HID!
Seems that I have many choices--limited only by finding a dealer who does retail, no doubt.
> Why am I building a electric bicycle?
Probably because the bike you want doesn't exist! I'm tweaking my first E-bike now and I bought most of my components from Electric Rider. Though I'm happy overall with the products, I'm finding compelling improvements everywhere (gearing, rim, spokes, weatherproofing, etc.). Fortunately, the topic of improvements seems to be a big part of the E-S forums.
Thanks,
-Cal