Hi all. New to the forum. New to motorized bike builds. First, I would like to state the goals of my build and pick the brains of those experienced in these matters.
I want to combine the potential to drive the rear wheel with a four-stroke, gas powered Honda GHX 50 motor with a transmission (sacrilege gasp!) with a e-bike 36v350w brushless gear hub motor rear wheel drive. As I see it it affords me two advantages I find desirable: 1) The relative silence of an e-bike motor when the situation warrants it 2) The power assist of an e-bike motor to provide additional umph for uphill climbs so I can gear the rear sprocket for higher top end speed. My Trek MTB frame already has TRP v-brakes in the rear and 180mm brake rotor with a TRP Spyke Mech Disc Brake mounted on a Rock Shox Solo Air Recon Silver R 26" suspension fork with a FSA Orbit MX headset (Not the cheap Chinese knock-off).
Seeing as how the 6 hole disc brake mount on the e-bike hub motor can accommodate a rear drive sprocket for the gasoline engine, would this cause some unforeseen problem with the hub motor? My understanding is that the gear hub motor basically is a idle hub when no power is applied to the motor. The main issue I could foresee is that the brake rotor mount would not hold up to the torque generated by the rear sprocket. There is considerable torque applied during braking so what's your opinion? Would it be advantageous to replace the hub bearings with better quality units?
I am opting for a 36v because a seller on eBay offers a LG 36v 4.4ah lithium ion battery with BMS, making the battery build relatively easy to configure (5 units for a total of 22AH for $155 ). I will custom build a removable aluminum battery housing that curves/doubles as rear fender/pannier rack frame.
http://www.ebay.com/itm/5-LG-36V-4-4AH-BATTERY-PACK-18650-EBIKE-VAPE-POWERWALL-BATTERIES-100-CELLS-BMS/172660442407?_trkparms=aid%3D555018%26algo%3DPL.SIM%26ao%3D2%26asc%3D41375%26meid%3De89cac9b750d45c1b4f6bd89e3f69c7d%26pid%3D100005%26rk%3D2%26rkt%3D6%26mehot%3Dpp%26sd%3D201916138726&_trksid=p2047675.c100005.m1851
The other option is to use a front hub motor. I have heard that the front suspension travel is hampered (32mm dia. strut notwithstanding) by a front hub motor when it is under power as well the additional weight having a negative impact on steering the bike. How critical are these negatives for a front hub motor mount?
Some other loose ends -
I would like to use my Sun Ringle Sunrims Rhyno Lite XL 26” 559mmX29.2mm rims with eyelets for the build. I want a four cross pattern (Have read flex of this pattern is desirable) using stainless steel spokes (13 gauge). Because the wheel assembly will at times be under load with the power of a gas engine AND a hub motor, is it prudent to go with 12 gauge spokes? I saw a post on this forum of someone removing the eyelets and replacing them with a washer/nut combo but sadly the video no longer exists so I am at a loss as to what components to buy for what seems to me to be a superior nipple mount. Is there an advantage of using stainless steel nipples? If not, please recommend what is most desirable and be so kind to explain why it is the best choice. Where would I source the spokes and how do you determine the length?
The hub motor will have hall sensors (to maximize motor efficiency?). Any recommendations as to which hub motor to purchase? What motor controller would you recommend? Would prefer speed sensor feature built-in into configuration. I am a heavy load. Would like the motor and controller choice to be futured in the event there is not enough power I can reconfigure the battery to 52v and over volt the motor. I would rather pay more up front for these items than replace them down the road.
Thank you for taking the time to view this post and look forward to your input.
Froglips
I want to combine the potential to drive the rear wheel with a four-stroke, gas powered Honda GHX 50 motor with a transmission (sacrilege gasp!) with a e-bike 36v350w brushless gear hub motor rear wheel drive. As I see it it affords me two advantages I find desirable: 1) The relative silence of an e-bike motor when the situation warrants it 2) The power assist of an e-bike motor to provide additional umph for uphill climbs so I can gear the rear sprocket for higher top end speed. My Trek MTB frame already has TRP v-brakes in the rear and 180mm brake rotor with a TRP Spyke Mech Disc Brake mounted on a Rock Shox Solo Air Recon Silver R 26" suspension fork with a FSA Orbit MX headset (Not the cheap Chinese knock-off).
Seeing as how the 6 hole disc brake mount on the e-bike hub motor can accommodate a rear drive sprocket for the gasoline engine, would this cause some unforeseen problem with the hub motor? My understanding is that the gear hub motor basically is a idle hub when no power is applied to the motor. The main issue I could foresee is that the brake rotor mount would not hold up to the torque generated by the rear sprocket. There is considerable torque applied during braking so what's your opinion? Would it be advantageous to replace the hub bearings with better quality units?
I am opting for a 36v because a seller on eBay offers a LG 36v 4.4ah lithium ion battery with BMS, making the battery build relatively easy to configure (5 units for a total of 22AH for $155 ). I will custom build a removable aluminum battery housing that curves/doubles as rear fender/pannier rack frame.
http://www.ebay.com/itm/5-LG-36V-4-4AH-BATTERY-PACK-18650-EBIKE-VAPE-POWERWALL-BATTERIES-100-CELLS-BMS/172660442407?_trkparms=aid%3D555018%26algo%3DPL.SIM%26ao%3D2%26asc%3D41375%26meid%3De89cac9b750d45c1b4f6bd89e3f69c7d%26pid%3D100005%26rk%3D2%26rkt%3D6%26mehot%3Dpp%26sd%3D201916138726&_trksid=p2047675.c100005.m1851
The other option is to use a front hub motor. I have heard that the front suspension travel is hampered (32mm dia. strut notwithstanding) by a front hub motor when it is under power as well the additional weight having a negative impact on steering the bike. How critical are these negatives for a front hub motor mount?
Some other loose ends -
I would like to use my Sun Ringle Sunrims Rhyno Lite XL 26” 559mmX29.2mm rims with eyelets for the build. I want a four cross pattern (Have read flex of this pattern is desirable) using stainless steel spokes (13 gauge). Because the wheel assembly will at times be under load with the power of a gas engine AND a hub motor, is it prudent to go with 12 gauge spokes? I saw a post on this forum of someone removing the eyelets and replacing them with a washer/nut combo but sadly the video no longer exists so I am at a loss as to what components to buy for what seems to me to be a superior nipple mount. Is there an advantage of using stainless steel nipples? If not, please recommend what is most desirable and be so kind to explain why it is the best choice. Where would I source the spokes and how do you determine the length?
The hub motor will have hall sensors (to maximize motor efficiency?). Any recommendations as to which hub motor to purchase? What motor controller would you recommend? Would prefer speed sensor feature built-in into configuration. I am a heavy load. Would like the motor and controller choice to be futured in the event there is not enough power I can reconfigure the battery to 52v and over volt the motor. I would rather pay more up front for these items than replace them down the road.
Thank you for taking the time to view this post and look forward to your input.
Froglips