Sources for Custom Aluminum Cases

jdbauman

1 W
Joined
May 4, 2007
Messages
57
Location
Temecula, CA
I was wondering if anyone has any suggestions for a vendor where I could buy a custom aluminum case (built to my custom dimensions) for my Lipo Battery pack. Currently I have 6 - 5000maH turnigy batteries for a total of 48V and 15aH. I would like to attach it to my bike utilizing the holes in the frame for the water bottle holder. I figured if I could get a custom aluminum box made for the dimension of my batteries, I could probably attach it to the frame using these two water bottle holder screws. I'm sure it would need some additional support as well, but this seems like a good spot for it if I could mount it securely enough.

Does anyone know a good online vendor that can make customized aluminum boxes for a halfway reasonable price? Thanks!
 
Someone here on ES was offering such a service in the Online Market section a while back; you might browse thru there to find the post about it.
 
jdbauman said:
I was wondering if anyone has any suggestions for a vendor where I could buy a custom aluminum case (built to my custom dimensions) for my Lipo Battery pack. Currently I have 6 - 5000maH turnigy batteries for a total of 48V and 15aH. I would like to attach it to my bike utilizing the holes in the frame for the water bottle holder. I figured if I could get a custom aluminum box made for the dimension of my batteries, I could probably attach it to the frame using these two water bottle holder screws. I'm sure it would need some additional support as well, but this seems like a good spot for it if I could mount it securely enough.

Does anyone know a good online vendor that can make customized aluminum boxes for a halfway reasonable price? Thanks!

Like this?

CameraZOOM-20120114125510200.jpg

CameraZOOM-20120227203715933.jpg

CameraZOOM-20120227204459972.jpg

CameraZOOM-20120114143224218.jpg
 
I've considered trying these guys:

http://www.customaluminumboxes.com/index.html
 
Amigafan,

Did you have that one custom made by someone, or did you find that box somewhere pre-made? That's exactly what I am looking for. Thanks for the help!
 
jdbauman said:
Amigafan,

Did you have that one custom made by someone, or did you find that box somewhere pre-made? That's exactly what I am looking for. Thanks for the help!

It's a Hammond case designed for electrical installations.

http://www.hammondmfg.com/scpg.htm

EDIT:-

www.recumbents.com said:
You can get those boxes here:
http://www.mouser.com/ProductDetail/Hammond-Manufacturing/1550JBK/?qs=sGAEpiMZZMtIfCzob2ABWciHj3xn3Rd3

That's EXACTLY my case - well done!

I'm not using the case anymore - wasn't happy carrying around 1kg in extra weight for a case so pack just sits in a soft bag hanging off the side of the rear rack now.
 
I made my last box out of balsa wood and plastic sheets. About as easy and light weight as it gets, if you can wrap your head around wood being a high quality organic product rather than some old timey obsolete product.
 
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