hey kent, i'm impressed. it took endurance on your part! certainly has been a journey... any favorite vids? (besides my highlights, my recent fav is this one):
[youtube]yIrutg3TT5Y[/youtube]
Kent said:
I kept waiting for you to break some axles like many others with Hs have done. Yet you endure-congrats! What do you attribute that to-excellent torque arms?
to break axles one needs monster torque i believe, and overheating has always been an issue, so i used my 18 fet infineon maxed to 45A, and the adaptto to 60A. either that, or:
- others have carved out too much axle to accommodate beefed up phase wires, my recent hs3540 had stock phase wires
- the axles have been stressed due to misalignment between dropouts or pinched too hard or banged on?
- some just got bad axles that had imperfections that doomed them?
i don't know, but i know the axles would have been much more stressed if i had it installed in a hard tail w/ small tires and took a big drop, compared to my giant balloon tires and 8" of rear suspension..
all speculation on my part.
in other news, i started to make a new rear fender to mount closer to the tire. i put the strip in the oven first but by the time i got it out to form, it had cooled too much, so i first clamped it between some studs and then ran a torch over the flap that stuck out and then clamped it down:
worked great, but in retrospect, a 90 degree angle is a bit severe for a fender!:
and yesterday's inbound commute seemed slower than normal, so i hung the rear from the ceiling with a rope:
and tested all the phase combos by running autodetect on each one just to see if any one was faster. (i no longer know the colors, so just marked the connectors on the controller and motor side w/ 1, 2 & 3.) the pack had only 30% left, so top speeds were lower than before. no one combo was faster. one combo had a max of 52/54mph, but when i went back to it, it too only had a max of 52mph.
i didn't check WOT when batt fully charged, but from earlier tests, it should be around 60mph unloaded.
and so how in the world my old hs3540 got 80mph is still a (sad) mystery.
one possible difference is that i extended the phase wires on my h40 motor in order that they'd reach a controller located on the forks (see the excess drooping down?). but that doesn't explain how when i run autodetect on old hs3540 i can only configure it w/ a max speed of 60mph...
i may just want to try out the maxE, but i really need to sell some stuff first, like the hs3540 motor, and some old 18fet 100V 45A controllers, and then the miniE once a maxE arrives. PM me if interested, otherwise i'll just put 'em in the for sale when i'm ready...