GT i-drive 2.0 Build

I'm telling you, they've got a file you one a mile long

LOL!!! Yeah I wouldn't go 40mph with them watching, under 30 and you should be good. :D
 
Hyena said:
Couldn't you just temporarily split your pack and put the watt meter in line ?
Easier said than done with my plugs... I'd have to make a new discharge plug. Might be a good use for it though... And since I rarely leave discharge plug in, that solves problem of draining the pack. (knock, knock). Also, the cops would probably love it!

Kepler said:
I managed to get my CA shunt calibrated by recording Ahrs used off the CA and comparing this to the Ahrs put back in via my RC type charger.
My shunt had been set at 2mohms, but I knew that Amps were reading too high. That was okay, since I was really using less than I thought. But for judging the heat generated at what current, I needed more accuracy. While I do have a Turnigy Watt Meter on order, I thought I'd at least use the RC charger method, so here are some results...

(note: the icharger put back 4x the values, because i was charging 4p, so I divided by 4 to show Ah charged per 10Ah pack...)
I'd mistakenly reset the shunt the wrong way (1.8), and freaked out for a minute when I rode it!
Set to 2.2, it's pretty accurate. It will be interesting to see how accurate this is once the watt meter arrives...

One thing that was always different, when I did this before, was max amps reading on Turnigy Watt meter was much higher than on CA.
 
Brutal rainstorm on the way in. Only 4 bikers and 3 joggers out. I had to slow down to reduce the rain impact on my face and to keep from running in to something :mrgreen:
 
dbaker said:
Brutal rainstorm on the way in.
Odd AM storm. With lightning! I waited it out tho... :mrgreen: Still plenty wet from spray when I got in.

Wife's home with the kids this week (spring vaca), so I'm off dropoff/pickup duty - hence Mass Ave.. :roll:
 
GCinDC said:
Set to 2.2, it's pretty accurate. It will be interesting to see how accurate this is once the watt meter arrives...
Yeah they are a 2.2 mohm shunt - I could have told you that and saved you the trouble :lol:
I thought you must modded the stock shunt.
 
GCinDC said:
One thing that was always different, when I did this before, was max amps reading on Turnigy Watt meter was much higher than on CA.
IIRC, for me, its' always the opposite. The CA always reads a lot higher than the WU or TWM. I wish the CA had a peak Watts, so I could directly compare that too, instead of calculating it manually (whcih still comes out way higher, IIRC)>
 
GCinDC said:
dbaker said:
Brutal rainstorm on the way in.
Odd AM storm. With lightning! I waited it out tho... :mrgreen: Still plenty wet from spray when I got in.

Wife's home with the kids this week (spring vaca), so I'm off dropoff/pickup duty - hence Mass Ave.. :roll:

How hot is your motor when you park it at night? Are you running WOT on the way home?
 
dbaker said:
Are you running WOT on the way home?
Am I keeping the throttle wide open when I know that it's adding no more thrust and only heating the motor with useless amps? Yeah, pretty much... But I'm not pulling 50A for more than a consecutive minute... :mrgreen:

Now, I uploaded a vid first thing this morning but dang AudioSwap is taking FOREVER to put on my track. :roll: I'm tired of waiting, and you'll just have to hear the noise.

It's a couple shots from a 13 mile ride from my office , across and down the mall, passed the cherry blossoms, around hains point (passing cyclists), and thru georgetown. (And since law enforcement is a running subplot, the building on the right in the second shot is FBI HQ, a classic example of Brutalist architecture.)
[youtube]Bashw-U60Ik[/youtube]

On the last half mile home, the voltage dropped steadily from 72V to 66, so by the time I reached my garage, there was almost nothing left using the throttle. I uploaded this straight from my phone and edited it on youtube, but it's still not done, and my patience is up. So you must suffer:
[youtube]B1dpgfKzjnA[/youtube]

Anyway, now I know my max range/capacity: 9.35Ah -- the iCharger put back 37.422Ah / 4 packs.

amberwolf said:
The CA always reads a lot higher than the WU or TWM.
Hey Amber, you must be right. I couldn't remember which was higher, to be honest...

Now that I've got my CA calibrated, I'm going to put up another vid with it visible, to demonstrate the usage, which should be interesting since I rarely watch it, and probably very boring as well.
 
dbaker said:
What was maximum cell imbalance at the end of that ride? :shock:
0.3V? But that's just at rest! Imagine what it was under load? :shock: :eek:

I was a dummy for not hooking my lipo buzzers on that ride!

Oh yeah, and I keep forgetting to account for my P7 light in the amps calculations... :roll: It taps the pack directly, so the CA doesn't register any current drawn for it. The AC Charger is drawing <what?> to <still> output ~3A. Over 15 min commute, it's not much, but a number nonetheless...
 
Ouch! Your damn very lucky and it didn't start fire when the LiPo goes dying.

Time for you get damn LVC boards from Geoff. Get Micro6 board each LiPo block (5s1p) attached.

I am serious this little board WILL SAVE YOUR BUTT! No excuse for being without LVC boards!

I have 8 lvc micro6 boards attached each 5s1p. The Micro6 is for 6s1p but YOU can use 5s1p just make sure the negative wire connect to micro6's negative as permanment using zip tie lock each other connectors.

I think I have told you way long time ago but you chose buzzer instead. Little LVC will stop letting volt goes under 3v and speaking of save your $$$ worth on LiPo battery. :shock: :lol:
 
chroot said:
Ouch! Your damn very lucky and it didn't start fire when the LiPo goes dying.
I've never heard of fire starting by drained lipo.

I killed my first lipo booster pack by over-discharging it. I ran it right down to the ground, not knowing what I was doing. I had a ping 48V and an 18.5V lipo pack and was cruising along at 66.5 and rode it down to 55V or so. I was late to pick up the kids and didn't take the time to stop. The problem was that my lipo charger hadn't worked for a cycle, so it was only half charged at best. Anyway, I felt it die under me, but kept riding, and after getting home I plugged in the charger but nothing happened. I checked the voltage on the pack: 0.00V Dead as a door nail.

My understanding is that this is how lipos die.

And that they only catch fire when:
- charged after being killed, when the polarity may have changed, or they're chemically unstable
- overcharged, those luke proved that these lipos don't catch fire until what 5V/cell?
- physical damage

My lipo buzzer is reliable for both overcharging and over discharging, but I have to plug it in for it to work...
 
I meant the hvc-lvc boards has the networking communicate each other if one of cell hitting 3v and it would trigger to stop the charger. I believe that you don't have Gary's HVC-LVC charger control board.

My lvc boards saved my butt twice so far when the lipo battery hit 3v. I was about arrive home. BOOM triggered and knew the lvc board triggered stop letting me goes under voltage limit.

The LiPo can start fire by overcharging, over discharging and short circuit I.E. damaged cell. You mentioned charger balance your LiPo and when it goes under 2.7v. It starts get real hot. I surprised your LiPo didnt puff or balloon when they reach dying point line.
 
i don't think the lipo is at risk of catching fire if it is over discharged. my understanding is that thermal runaway only starts when the electrode is exposed to saturation or high voltage (from charging voltage too high and exceeding the storage capacity of the electrode surface) for a long enuff period of time that the surface crust on the electrode kinda cracks and this exposes fresh faces of the electrode and that is how the thermal runaway starts. we may have someone here who knows, but i don't think they would ignite from discharge.
 
@dnmun- I understand, Just very fortune nothing happened to Greg's LiPo.

@G- Guess what...... My Lyen controller FRIED again! I had set CA ampere limit at 15A and it apparently did not keep the lyen controller at limit as prevent damage to Mosfets or 9C motor whatever. :oops:

Look like my Lyen controller is not very reliable. :( I had to pedal my ebike 60lbs to get back home 2.4 miles away and NO FUN! :lol:
 
chroot said:
@G- Guess what...... My Lyen controller FRIED again! I had set CA ampere limit at 15A and it apparently did not keep the lyen controller at limit as prevent damage to Mosfets or 9C motor whatever. :oops:
Was this the REPAIRED one? or new? What was repaired last time? Do you know?
 
Yes, Edward Lyen personally repaired my controller last 2 weeks ago and I didn't had chance ride due stupid RAINY whole week and weekend.

I only used my ebike 3 times during beautiful day for short time then rainy (last wednesday, saturday and today). That's it. The Controller fried. :(
 
@dbaker - 12 fets same as Greg's setup as on my ebike running 20s2p, 12 fets Lyen controller and etc.
 
Who me? I am using avid 7 disc brake and no problem in wet road. I guess I cant hear the sound cause I am deaf.
 
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