Hi folks,
I copied here a private exchange for everybodies benefit. Sorry for the form, but I didn't find a way to publish a sequence of private messages any better.
Regards, Nico
Sent: Thu Nov 12, 2009 11:32 am
by psychoquaker
Hi,
I've read, that you are dealing with ltc6802. What are your final experiences yet? Is this chip worth it or just crap? I've read, that many people had problems with EMI, like in real situations...
Best regards,
Manuel
Sent: Thu Nov 12, 2009 1:55 pm
by Helldriver
Hi,
we're going to use the LTC6802/2 in a custom Battery Managment System(BMS) for our bike and are now entering first small series production with it. We had to deal with a number of EMI problems in the design of the BMS but nothing seriously specific to the LTC chip. As I already wrote in my posts, I strongly recomend to use the /2 version, since the daisy chain version is not EMI proof and I guess will not ever be. Btw. Maxim has released a(very

) similar chip with a daisy chain interface which a development engineer at the TTXGP claimed is EMI proof. We have their eva board here but had no time to test it yet.
Best Regards
Nico
p.s. Use the /2 version with icouplers. Somehow expensive, but reliable and simple. Nico
Sent: Thu Nov 12, 2009 5:07 pm
by psychoquaker
Hi Nico,
thanks for the reply - I already expected such a reply

Do you think optocoupler would also be suitable for lower speed requirements? lets say 20kBit?
Or which isolators do you use?
Best regards,
Manuel
Sent: Thu Nov 12, 2009 5:14 pm
by psychoquaker
just forgot something...
what about connecting several LTC6802 to a larger battery pack - I read, that if you unconnect the lowest or highest wire of one LTC, the guy will blow up... is that true? And how can you prevent it?
And do you use the RC-filter at every input, or is noise not a problem in your case... like from motor controllers or chargers...
Best regards,
Manuel
Sent: Fri Nov 13, 2009 11:56 am
by Helldriver
Hi Manuel
psychoquaker wrote

o you think optocoupler would also be suitable for lower speed requirements? lets say 20kBit?
Or which isolators do you use?
helldriver wrote:Use the /2 version with icouplers. Somehow expensive, but reliable and simple.
Already answered that. Good for up to 1MBit. Generally limited by the current capability of the LTC's high voltage regulator.
psychoquaker wrote:just forgot something...
what about connecting several LTC6802 to a larger battery pack - I read, that if you unconnect the lowest or highest wire of one LTC, the guy will blow up... is that true? And how can you prevent it?
And do you use the RC-filter at every input, or is noise not a problem in your case... like from motor controllers or chargers...
We have not done testing on the first/last wire issue. But looking at the LTC's internal protection circuitry I'm pretty sure it's going to blow if the supply current has to go through any other wire than the ground connection. We connected 4 LTC's to 36 cells in a row(36s10p) by 4 molex mini Fit connectors(which don't ensure any defined connection sequence) and had no problems.
Just use the rc-filters as described in the datasheet. They don't deteriorate your measurement and give you better noise margin. Motor controller, brush fire(DC Motor) and charger have not been a noise problem but our first DC/DC converter didn't pass EMI test for type approval
Regards
Nico
Sent: Sat Nov 14, 2009 12:10 pm
by psychoquaker
Hi Nico,
thanks for the hints.
So do you have any idea how to do a correct connecting/disconnecting of the LTC6802. Maybe start at GND and then connect first the battery connectors and last the Vcc connector? Or first GND and VCC?
I've not seen any recommendations from LTC side yet... and I'm a little bit confused by the datasheet which says, that there ist protection circuitry to prevent any damage, but everybody tells me, it's going to blow up if you do it the wrong way.
Thanks for your help,
Manuel
Sent: Wed Nov 25, 2009 10:39 pm
by psychoquaker
Hi Nico,
just wanted to ask you my last question, which is still very important for me, as I'm just designing the pcb for the chip.
So do you have any idea how to do a correct connecting/disconnecting of the LTC6802. Maybe start at GND and then connect first the battery connectors and last the Vcc connector? Or first GND and VCC?
I've not seen any recommendations from LTC side yet... and I'm a little bit confused by the datasheet which says, that there ist protection circuitry to prevent any damage, but everybody tells me, it's going to blow up if you do it the wrong way.
Thanks for your help,
Manuel
Sent: Fri Nov 27, 2009 9:26 am
by Helldriver
Hi Manuel,
we didn't care much about connection sequence. We just connected the whole bunch of lines to the battery(GND, Cell1+, Cell2+,....last Cell+) via a molex Mini-Fit connector to the PCB. As I mentioned before, this doesn't ensure any connection sequence, only that they are connected in the time it takes to place the connector. Just remember that you have to connect each cell measurement input of unused cells together to Vcc if you use less than 12 Cells(11s, 10s,...). The chips seam to tolerate a certain time(might not be tooo long

) of mising connections(at least 1 sec I guess).
MOST IMPORTANT: Keep the Gnd line AND the Vcc lines up the the actual connection to the battery free fom any current other than the LTC's supply/measurement current !!! These connections MUST be done in a star-like connection as you usually do to prevent ground loops. Any additional current(even for some milli seconds) over these lines(for a DC/DC converter f.e.) gives you a voltage drop which WILL destroy the LTC. We had some reproducible spectacular burn-off's that way

. I already suggested Linear to add this to the datasheet but they didn't react. Maxim has a corresponding hint in their sheet for the Max 11068

.
Do you mind if I publish our "private" conversation in the forum? Might be helpfull to evrbody

Regards. Nico
Sent: Fri Nov 27, 2009 7:38 pm
by psychoquaker
Hi Nico,
ok - I must admit, that I'm not totally convinced of that 1sec rule.
BTW: in the datasheet it's mentioned, that for any connection loss within the stack "protection is included within the LTC6802-2 device itself" (see page 25 of datasheet). Also for the case of V- or V+ loss there should be protection by included zener diodes.
What do you think? Is that maybe only working for that 1sec...?
Of course you can publish this conversation - please send me the link then.
Best regards and thanks a lot.
Manuel