Stephen,
It sounds like we are in a similar position. If it were not for the Bionx system on my Terratrike Cruiser, I would not ride consistently (or possibly at all) and I certainly would not be able to keep up with the friends I ride with. WITH the Bionx, I ride consistently and get both the exercise I badly need and 40 minutes a day of quiet alone time.
I believe that the current generation Bionx systems offer a cassette mount that accommodates cassettes up to 10 speed.
For example: http://www.nycewheels.com/bionxpl350-sl-electricbike-motorkit.html. This says it is a 350W kit, but this system will put out up to about 800 Watts riding uphill in max assist.
I have ridden a Bionx-assisted Terratrike Cruiser for a couple of years now and LOVE the trike. The torque sensitive assist (motor power depends on how hard you are pedaling) makes the bike fluid and natural under all circumstances. I have a throttle but rarely bother to touch it. I have an older version of the model shown in the link. Mine accommodates a freewheel up to 8 speeds and was fully compatible with my older Terratrike, just swapped over the freewheel onto the motor.
The riding experience is perfectly natural, you ride the bike the same way you always did, changing gears when you need to to accommodate your cadence. In the lower levels of assist (e.g. 50% assist) you are only marginally aware of the motor assisting at all and the motor is completely silent. At the higher levels of assist (300%), you feel super human tearing up hills and running 20mph in the flats. There is a tiny sound which I THINK is spoke noise but might be coming from the motor. The rider is the only person who can hear it anyway. Chain and gear noise is much louder. I am quiet enough to routinely sneak up on various wildlife. Most of my riding is on the flat (down in Tucson) or on steep rolling hills (at home). The hills are steep but relatively short 8-12% grade but only 100-200 yards long, I just DRIVE up them with high pedal force and max assist, this keeps the wheel RPM up and keeps the motor power high and efficient. This system is, bluntly, a JOY to ride and I can keep up with pretty much anybody (at least up to 20mph). My only real point of comparison is 2000+ miles on a Prodeco Phantom X2 which is a throttle based e-bike (no pedal sensor). The Prodeco is a cheap-ish 500W DD system made with decent quality Chinese parts and was (and still is) fun to ride, but the riding experience does not compare to the Bionx systems.
I have four complete Bionx systems with six batteries, all purchased at bargain basement prices from the original owners on Craigslist, two on bikes, and two as used "kits". I have moved them between bikes and put them on new bikes (http://endless-sphere.com/forums/viewtopic.php?f=3&t=74729) with good success and little trouble. In two years of daily riding (10-11 miles) on two Bionx equipped bikes, I have not had any failures. With that said, my oldest system (circa 2008-2009) is gradually getting eccentric and does not always turn OFF when commanded so that one may be on its way to dying.
Before I am accused of being a shill for Bionx (again), let me note:
- The Bionx systems are well engineered and superbly integrated
The Bionx systems tend to run EXPENSIVE
The Bionx systems have good reliability, but replacement parts are EXPENSIVE
Installing a Bionx on a trike may require an extension for the motor <--> battery cable.
Bionx is a CLOSED system with the smarts widely distributed between console, motor, and battery. This means that if something breaks, you have only one choice for repair parts -- Bionx
The Bionx system is limited to 20mph but that can be removed privately or maybe you know a dealer well enough to convince them to do it.
Sadly the picture does not show the motor well, but you can see the battery mounting position. This is the standard downtube battery and mount. I am heavyset and my pant leg occasionally brushes the battery housing, but there is no contact with my leg.
Your post does not say where you live except in the USA. If you lived in Tucson I would send you to AJO Bikes to talk to them about electrifying your Catrike. Look for a local Bionx dealer. Many of them are also familiar with other electric assist systems as well. Unless you are itching to do the DIY thing or are a good bike mechanic, I would recommend professional installation which ought to run no more than $100 unless you have a custom wheel built. With the added weight of a DD motor in the rear, a custom wheel at the rear might be a way to get into a larger rear tire to soften the bumps. I have a custom wheel in the rear and run a Schwalbe Big Apple HS 338 Fatty 20x2.35 on the rear of the Terratrike.
