ayeitbeguy
1 µW
We have been working on making a battery pack which was expected to have 1800 Wh, however at best we have gotten to 690 Wh.
Some info about our system:
Controller: We are using a Kelly KPM controller with regen on, Max battery current set to 20%.
Stats:
- We usually pull 90-110A
- When pushing on the throttle high enough (90A-110A), it drops 3V (26V->23V)
- We are using 10 Chromebattery 12V 15Ah lead acid batteries
- We have it wired so that it is 24V, photos attached. (5 parallel sets of 2 in series)
Here is everything I tried:
- Checked the connections, made them bolt on so they cannot come loose
- Balanced the batteries
- Trying a newly bought set of batteries
- Tried other setups (see below), which worked completely fine
- Put the positive and negative of the bus bar on opposite sides for more even distribution
Other batteries we used which performed much better.
- Optima YellowTop d34 12v 55Ah, we put 2 of these in series to make 24v, and got around 1300Wh with this.
- EcoWorthy 12v 50ah - We put 2 of these in series to make 24v, and got around 1200Wh
- Note that nothing was changed in the system other than these batteries
If anybody has any suggestions I would very much appreciate it. I am not a professional so perhaps there is some major mistake I am making.
This is what our battery setup looks like:


Some info about our system:
Controller: We are using a Kelly KPM controller with regen on, Max battery current set to 20%.
Stats:
- We usually pull 90-110A
- When pushing on the throttle high enough (90A-110A), it drops 3V (26V->23V)
- We are using 10 Chromebattery 12V 15Ah lead acid batteries
- We have it wired so that it is 24V, photos attached. (5 parallel sets of 2 in series)
Here is everything I tried:
- Checked the connections, made them bolt on so they cannot come loose
- Balanced the batteries
- Trying a newly bought set of batteries
- Tried other setups (see below), which worked completely fine
- Put the positive and negative of the bus bar on opposite sides for more even distribution
Other batteries we used which performed much better.
- Optima YellowTop d34 12v 55Ah, we put 2 of these in series to make 24v, and got around 1300Wh with this.
- EcoWorthy 12v 50ah - We put 2 of these in series to make 24v, and got around 1200Wh
- Note that nothing was changed in the system other than these batteries
If anybody has any suggestions I would very much appreciate it. I am not a professional so perhaps there is some major mistake I am making.
This is what our battery setup looks like:


