deVries said:
This either implies a design flaw in the manufacturing process that changed, or a new fork was used with different design & inherent flaw.
The most alarming thing about the failure documented here is the mode of failure. Strong or weak, forks should fail progressively and intact, and in my observation most of them do. Even if Yuba decide not to furnish a tandem-rated fork, they should switch to one that can bend without tearing or breaking.
My shop replaced a chromoly fork on a recently sold commuter road bike a couple of days ago. It had been in a major frontal impact that reversed the fork's rake and buckled its blades. But the fork absorbed the energy of the impact, and the rest of the bike was unharmed. Moreover, the failure was smooth and diffuse, without wrinkling, rupture, tearing, fracture or separation. To my mind, that's about the best scenario-- the fork withstands all normal loads, absorbs overload, spares the rest of the bike, and maintains enough integrity to support the bike and rider afterward. The only drawback I can see is that some nincompoops would continue to ride on it.
Chalo