What controller?

s7e

10 mW
Joined
May 5, 2017
Messages
28
As above really, I'm looking for a controller for a minimum of 72v and would like it to be sine wave where possible.
I don't need massive power but would like a minimum of 50a battery current and would like as small a form factor as possible.

Is there a wiki for controllers? as can't seem to find any decent info anywhere on exactly whats available.

A few I have looked at so far :
Phase runner $300- looks decent, great size, power just about acceptable but out of stock and quite pricey for its power.
Lyen 12 fet extreme modder $150 - Not sure on this one, seems to have been around forever but quite pricey for what I can make out is old tech. I'm worried that i will end up with a noise hub with this controller?
Power velocity 4kw $249 - Looks to be ideal but I can't find info on if they ship to the U.K, their website doesn't allow anything other than the U.S?
Kelly 7217S $175- Not sure on this other than it just meets power requirements and the size is small.

There are a few others but they all seem to be generic controllers with different names!

I would appreciate any opinion's or suggestions.

Thanks
S7e
 
Anybody got any thoughts?

I have reached out to Power velocity 3 times now without response and as I cannot order to the UK via the website their out of the equation it seems!

I have reached out to Kelly for the 7212s controller as there seem to be reports of it not working with certain hub motors? they only recommend QS motors, so it is a bit of a gamble as there is no return policy if the autotune doesn't work on my motor!

I would be interested in any suggestions.

Thanks
S7e
 
I run phaserunners at 17s/70v when charged and ive ran at 3500 watts, ca showed max amps at 56amps and I didn't heat sink it, I dropped the phaserunner settings to 2500 watts because my batteries couldn't take 3500watts, too much volt sag.
I got the phaserunner because its waterproof and has a very good warranty. my phaserunner has been pelted with snow,slush,rain and mud. the bike lives outside and if its minus 5celsius outside the phaserunner is too. I connect my battery and hit the throttle at 2500 watts, no problems so far. you can heat sink the phaserunner for more amps. I was tired of blowing controllers. it doesn't get hot where I live so I don't know what high temperature places like Australia would do to the amp draw.
rswannabe is running 72v radwagon phaserunner, look in the bike build section
im even thinking of using a phaserunner for an electric boat motor
 
Thanks for the reply.

Thats interesting you say about the Phaserunner. I had almost discounted it as I thought I needed more power but the more I think of it, it may just be a perfect solution.

The plan is to lace a spare 9c (2808) clone into a 16" Bmx rim and run it on one of these scooters.Mezeq_blue_bocni_l.jpg

Im currently running one of these motors in a 26" rim on 14s @ around 2100w on my cruiser. while its no slouch I've got the bug for more power and so I thought on this scooter build I need a more powerful controller etc. However the more I think about it, with the wheel size reduction and the increase to 18-20s i should see a noticeable difference in toque with a 50amp controller (Phaserunner) and according to the motor sim should still see around 35mph which should be fast enough.


I have a few questions with regards the Phaserunner,
1) I believe it has field weakening. Is this correct?
2) If it does have field weakening what sort of top speed increases should I see with it activated? does the motor simulator account for this as when I run the sim with a Phaserunner the top speed doesn't change?
3)I keep hearing they are difficult to program, is this true?
4)When using an external heat sink is there an option to select in order to increase the power output or is it automatically done?

Thanks
S7e
 
I run a phaserunner at 2200 watts on my trike, 17s but 36?amps. with a xf40 dd mxus 11?v/rpm in a 20 inch wheel.
0to30 was 6 seconds, ill double check cant remember if that was kmh or mph, I was pulling a bob yak trailer at the time lol, and I think I hit 65km/h top speed
 
Not Kelly, bad rep here. Sabvoton has a decent rep, KT (FOSS firmware!) and maybe Mobipus as well.

Phaserunner is modified BAC800, could look for a trusted vendor for that,

but personally I'd rather a secondhand PR, or wait for Justin

Maybe order Nucular as primary, get a cheap generic to tide you over in the meantime.


 
john61ct said:
Not Kelly, bad rep here. Sabvoton has a decent rep, KT (FOSS firmware!) and maybe Mobipus as well.

Phaserunner is modified BAC800, could look for a trusted vendor for that,

but personally I'd rather a secondhand PR, or wait for Justin

Maybe order Nucular as primary, get a cheap generic to tide you over in the meantime.

I can see why they get a bad rap,I spoke with them earlier today and whilst very prompt in responding the responses weren’t really very helpful, other than get it and try it, if it doesn’t work with your motor then tough! sort of attitude.

Shame as the kls 7212 seemed to fit the bill, decent power in a small package and pretty cheap. It’s just a complete gamble on whether it would work with my 9c clone.

I really like the look of the sabvoton 71250, It’s just way to big for a scooter install. Are there other sabvotons I should be looking at?

Again the nucular looks great but there 4 months away according to their website and I’m just too darn impatient for that :lol:

I will have a look for info on the KT controllers on the forum now. I have also been looking* at green time controllers on aliexpress this afternoon but I’m not sure what they are like?
 
s7e said:
Shame as the kls 7212 seemed to fit the bill, decent power in a small package and pretty cheap. It’s just a complete gamble on whether it would work with my 9c clone.

I don't think that model of Kelly would meet your specs. Kelly specs are for motor current, not battery current, so the KLS 7212 would fall short of what you want, probably by a lot.
 
s7e said:
I can see why they get a bad rap,I spoke with them earlier today and whilst very prompt in responding the responses weren’t really very helpful, other than get it and try it, if it doesn’t work with your motor then tough! sort of attitude.
That is often their attitude to any sort of actual problem or failure of their stuff. You should read the various threads that mention them, not just the ones with kelly in the titles, as there are lots of instances of undesirable operation, outright failure (smoke, blown parts, etc) for no apparent reason, etc.

Another example: some of their controllers are also known for bricking themselves just because you turned the motor while you had the controller connected to the programming software. Their manual supposedly has a warning against this, buried somewhere inside, but it is not clear enough or obvious enough, and the software itself doesnt' have any warnings while you're running it...but even if they all did--a bug so bad that it destroys the controller because of a user input to the motor just becuase it's connected to the software...and doesn't get fixed, but isntead just has hidden warnings issued....that's a serious failure of the company to care about their customers, or their products.

Are there other sabvotons I should be looking at?
I wouldn't. Just poke around the forum for that name...for posts after 2015 or so, when they changed hands or whatever they did.


I have also been looking* at green time controllers on aliexpress this afternoon but I’m not sure what they are like?

There are threads on those. There are very likely threads on every controller you can imagine, so my recommendation before buying anything is to search ES for the name(s) of the company, controller model, etc., and see what you find.

Same thing for any other part. You may have to try variant spellings (like leaving out spaces "greentime" vs "green time", etc) to find some of the info.

You're likely to find useful info on failures, etc. I find the information on how things fail, and how a company deals with failed parts or problems, to be much more useful in decision making than how good they seem to be, or what features their stuff may have. It doesn't matter how good something *can* be, if when you do have a problem you can't get it resolved.

For instance, any company that refuses to allow a return on a unit that is used with a different brand of motor (or whatever) just because the company in question has a deal with another motor company, is immediately excluded from any potential lists I'd be making.


john61ct said:
Sabvoton has a decent rep,
they did, once upon a time. But they closed down, or changed hands, several years ago, and another company uses the name for completley different controllers that are...shall we say, not of the same level of quality.

So they may have similar unexpected demise qualities as the kellys.



It is difficult to find good controllers with programmable feature sets, especially for higher power, except for stuff lke Sevcon that is intended only for OEM use, and requires quite a bit of time and effort to learn how to set them up for just a single motor and system. And/or they cost an arm and a leg and your front wheel, too.

I finally gave up on finding a controller that would do what I want, and decided to "build" one, using the powerstage from an EV (Honda Civic IMA) and the brain developed by Lebowski here on ES (presently manufactured by Kiwifiat in SMD form, and I think Whereswally909 in thru-hole form). The process has just started, so I haven't any results to provide yet, but others have already done this (Tomdb over on DIYElectricCar forums, for instance), so I know it *can* be done. The thread for the in-progress "how-to" is here:
https://endless-sphere.com/forums/viewtopic.php?f=30&t=105711
if you're interested.

But it is not a small controller, as the powerstage was designed for 15kW continuous (dunno what the peak would be). I don't need all that power...but I need complete reliability, and when you use something that can do that kind of power for just a small fraction of it's ability, it's nearly guaranteed to last "forever" and not just die. ;) Plus, it's also guaranteed to be a better design than any of the "generic" chinese controllers out there, even the ones that have been built up of better components (like Grinfineons, Lyen, etc)---the design itself is still the same, and doesn't have protections against various problems that can be encountered.


However, you could use the theory behind the thread (and that of several others like it here on ES) to use that brain board to control any good powerstage that would do what you need it to. It does not appear to be all that difficult to wire in and setup, though I'll know much more about that in the coming weeks as parts arrive and I find time to do it all and document it as I go in as much detail as I possibly can. :)

There's even a thread by Lebowski for a DIY powerstage specifically designed to match with the SMD board design, which would be easy to build for most people inclined to do so.
 
E-HP said:
s7e said:
Shame as the kls 7212 seemed to fit the bill, decent power in a small package and pretty cheap. It’s just a complete gamble on whether it would work with my 9c clone.

I don't think that model of Kelly would meet your specs. Kelly specs are for motor current, not battery current, so the KLS 7212 would fall short of what you want, probably by a lot.

This is the thing, I'm not sure how much more power i need in order to see a noticeable difference from the cheap Chinese controller I shunt modded to 40amps?

I really want to keep the size down as much as possible in order to have a neat build on the kick scooter otherwise i'd just stick a Sabvoton on there and be done with it!
 
s7e said:
I really want to keep the size down as much as possible
The Phaserunner from Grin Tech is the smallest controller that can do what you want, that I am aware of.

It's not cheap, but it will do things you probably haven't even thought about wanting yet. ;)
 
amberwolf said:
s7e said:
I really want to keep the size down as much as possible
The Phaserunner from Grin Tech is the smallest controller that can do what you want, that I am aware of.

It's not cheap, but it will do things you probably haven't even thought about wanting yet. ;)

If you don't mind answering what are the advantages over other controllers?
The size is fantastic and just what I need by the looks of it!
What about the field weakening, would that afford me more top speed and if so how much roughly percentage wise?

I did see a video of a freewheel mode that I imagine could be really useful on a kick scooter when I just want to kick it along?

Thanks
Steve
 
j bjork said:
Check out nucular 12 fet. It is a long waiting list though.

Yes it looks quite the controller.
I can't wait 4+ months though, thats way too long!

S7e
 
So this much still stands, especially the last bit
john61ct said:
KT (FOSS firmware!) and maybe Mobipus as well.

Phaserunner is modified BAC800, could look for a trusted vendor for that,

but personally I'd rather a secondhand PR, or wait for Justin

Maybe order Nucular as primary, get a cheap generic to tide you over in the meantime

 
john61ct said:
So this much still stands, especially the last bit
john61ct said:
KT (FOSS firmware!) and maybe Mobipus as well.

Phaserunner is modified BAC800, could look for a trusted vendor for that,

but personally I'd rather a secondhand PR, or wait for Justin

Maybe order Nucular as primary, get a cheap generic to tide you over in the meantime

Yes I think you’re right, I may be continuing down the cheap controller route for the time being!

Out of interest what is the market like for second hand Phaserunners?

My thinking being buy one, try it and if I’m not happy with the power sell it on!
 
Right now, save your place in the Nucular queue, cost yo nothing, and no one will be upset if you cancel.

s7e said:
Yes I think you’re right, I may be continuing down the cheap controller route for the time being!

Out of interest what is the market like for second hand Phaserunners?

My thinking being buy one, try it and if I’m not happy with the power sell it on!
Hard to imagine your being unhappy with a PS except the top amps limitation, which Nucular will blow out of the water when your number comes up.

A KT with the FOSS option may be inexpensive enough "for now", and who knows maybe for years.
 
I had a Kunteng until it melted, but I got about 900km on it. Never liked it though... made my motor noisy. I have a Sabvoton now. Best investment ever. Dead silent gearless motor, regen, flux weakening, loads of customization and settings. I have the 150A version, controller doesn’t even get slightly warm. It’s a beast though, big in size. I have a Christiania cargo bike so I don’t mind the large size. Bought it from “Asian-resources*com” on eBay, received it within a week, seller specified the parcel as “Warranty item” so no import taxes. Didn’t even ask for it. :)
 
john61ct said:
Right now, save your place in the Nucular queue, cost yo nothing, and no one will be upset if you cancel.

s7e said:
Yes I think you’re right, I may be continuing down the cheap controller route for the time being!

Out of interest what is the market like for second hand Phaserunners?

My thinking being buy one, try it and if I’m not happy with the power sell it on!
Hard to imagine your being unhappy with a PS except the top amps limitation, which Nucular will blow out of the water when your number comes up.

A KT with the FOSS option may be inexpensive enough "for now", and who knows maybe for years.

Where can I find more info on the FOSS upgrade and which KT controller to get? I have searched the forum but cannot seem to find anything other than a few short posts, no guide or anything like that.
 
penny said:
I had a Kunteng until it melted, but I got about 900km on it. Never liked it though... made my motor noisy. I have a Sabvoton now. Best investment ever. Dead silent gearless motor, regen, flux weakening, loads of customization and settings. I have the 150A version, controller doesn’t even get slightly warm. It’s a beast though, big in size. I have a Christiania cargo bike so I don’t mind the large size. Bought it from “Asian-resources*com” on eBay, received it within a week, seller specified the parcel as “Warranty item” so no import taxes. Didn’t even ask for it. :)

This is something i definitely want to avoid if it makes the hub noisy?
My original controller that came with my 1000w cheapo hub kit operated wheel silently. Unfortunately that blew up and the replacement that was supposed to be exactly the same is noisy as hell! In fact it's that bad I wont ride the bike as it sounds painful to the hub :lol:
 
s7e said:
minimum of 72v... sine wave... minimum of 50a battery current

Kelly 7217S $175

The Grinfineon C7240 is 72V and 40A for $185. I'm sure you could modify it to produce up to 50A. This controller is very quiet and smooth with a direct drive motor.
 
s7e said:
This is something i definitely want to avoid if it makes the hub noisy?
My original controller that came with my 1000w cheapo hub kit operated wheel silently.

The noise is a factor of the type of commutation the controller uses. A KT sine wave controller is dead silent. A controller using FOC will also be silent. If it uses square wave or trapezoidal commutation, it will be noisy.
 
E-HP said:
s7e said:
This is something i definitely want to avoid if it makes the hub noisy?
My original controller that came with my 1000w cheapo hub kit operated wheel silently.

The noise is a factor of the type of commutation the controller uses. A KT sine wave controller is dead silent. A controller using FOC will also be silent. If it uses square wave or trapezoidal commutation, it will be noisy.

Yes I thought that was the case. This means that the original controller I was sent in the cheap eBay kit was a sine wave and the replacement they sent was a square wave.

I had looked into a Lyen 12fet but I wasn't sure if it would be noisy and was one of the reasons I was hesitant to buy it.
 
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