I have started from a old bike that I have restored.
This is the situation right now.
IT's a bafang swxh with a infineon controller 6 3077 from Lyen, limited to 10 A max more than enough, max speed is 37 Km/h, and I have enought torque to climb step hills. No warm at all neither in the controller nor in the motor whatsoever. I don't want to feed more amps as the battery it's small.
It have a 3 speed switch, no throttle, just PAS, and a brake sensor cut, very happy with this setup.
Battery are 3 packs 4S 8000mah each, in series, makes a 12S 8A.
I am babycaring the battery a lot, from 3,7 to 4,10, and leaving them at rest in 3,83 as much as possible.
It's a kind of neverending project as I am always trying to improve or change something.
My main goal was to make a ebike that would seem as normal bike as possible to leave it in the street, as IT's a commuter and I cannot park it inside at work.
I got quite stucked with the voltmeter.
At the begining I was using one of those hobby lipo battery meters inside the bag , but IT's quite a pain in the ass to plug and and unplug, and you have to open the bag to check the voltage.
I needed something that you can check on while riding, for me the concealement is a MUST. I tried to make the bike, the lowest profile, and a voltmeter it's a little bit showy, so I was racking my brains.
I wanted the smallest possible thing but the smallest one I found was this one
So I bought the smallest possible plastic box and epoxied inside.
This was an idea, but not quite concealed
Another idea inside one of those silicone lights straps
This is the final result
I am not quite happy yet and I am planning to buy and aluminum U shape profile to make and enclosement and somewhow cut it and merge it with the handlebar to make it even mor tiny
Another big problem I have its that I cannot see the voltmeter due to sun glare in direct sun light
What I really wanted it's a very tiny lcd display ( like the one in the thermometers, but I could find any ready voltmeter that goes up to 50v in a so tiny lcd, another option would be create a circuit, but that would mean a lot of work and I doubt I would be able to make it tiny enough, and I dont' want to make the circuit in the back side of the bike and route 8 more cables to the handlebar.
Any idea would be appreciated.