So, I am getting this issue:
[youtube]JahexOSU3lc[/youtube]
This is a very strange problem. Using the Besst Tool I was performing a "Position Sensor Calibration". The test involved supporting the bike in a stand to allow the wheel to free-spin, and clicking the button. Immediately, the motor made the sound (above video).
I have received a warranty replacement Motor. However, I am interested to know what the problem is.
This whole time I was guessing that it was a failed clutch. However, now am I am thinking it could be the motor spinning backwards.
There's two one-way bearings. Working back from the pedals, the first is on the crank shaft. If the motor is driving faster than the pedals, it will free-spin to provide power to the sprocket without driving the pedals.
The other is on the secondary reduction. 'I think' its purpose is the allow the pedals to drive faster than the motor. So if the pedals are spinning faster than the final-drive the 1st clutch is engaged. This drives the other one-way bearing to free spin, but once the motor spins faster it will engage.
I pulled everything apart and the one-way bearings feel like they are working, I certainly cannot budge them by hand.
The other supporting fact is that rolling the bike backwards offers motor resistance...
So if the motor was spinning backwards, this would just free spin the middle one-way bearing. Right??
So.... Now I am thinking perhaps a firmrware upgrade will resolve the issue. or maybe try the calibration process again, and it might flip the direction parameter....
My root-cause is that the calibration process enabled "reverse" and left it enabled.
Thoughts anyone?
