d8veh said:
Jeremy Harris said:
Grounding the speed 3 wire in a controller with standard factory programming does then seem to give about 20% more, but in reality it's going from 80% to 100%. We found this out collectively on here around three or four years ago, it's documented in one of the long threads on these controllers from around 2008/2009.
The KU series of controllers seem to have the same strategy. The chips are programmed with three speeds as standard (and we don't yet have the ability to reprogramme them) and they also seem to default to speed 2 with no switch connected.
That's what I thought until I tried it. I just tested my code 13 front one with actual 49v on the meter. Code 13 is 235 rpm, so it should hit 49/36 x 235 rpm = 320 rpm. It's actually doing 340 rpm with the wheel off the ground. Don't ask me to explain any theory of how it does that, but based on that, II still reckon that with the same controller, a 310 rpm vesion should hit 448 rpm with charged battery, going down to about 400rpm discharged.
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The bottom line is that you cannot make a motor go faster at the same voltage without doing something like advancing the timing. Advancing the timing has some horrible effects at low speed, plus it tends to reduce torque, so it doesn't work reliably unless you dynamically advance it as RPM increases. This does work to some extent, as Burtie has shown, but the processor in either the Wuxi, Xiechang or any of the other controllers is a slow 8 bit device that simply won't run such an algorithm. Burtie showed that you needed a pretty fast microcontroller to get this trick to work, even then it needs tuning for different motors. The KU controllers are really made by Wuxi and use a fairly slow 8 bit microcontroller, pretty much the same as the 116 used in the Xiechang in terms of speed. The core of this is the ancient and venerable 8051, from the late 80's!
There's a lot of errors around when it comes to the true Kv of these motors, and how it is measured.
Pretty much all the vendors quote misleading, or just plain wrong, values for RPM for these motors as far as I've been able to tell. If you go back to first principles, compare all the quoted "RPM at 36 V" figures, then it's easy to see they are mostly wrong. There is a fixed mathematical relationship between the number of turns on a motor and the Kv, and the various quoted "RPM at 36 V" figures don't follow this at all, there are some big errors. For example, if you take a Code 8 motor as being 393 RPM at 36 V, then you get a Kv of 10.916 RPM/V. If you then calculate the Kv for a 13 turn wind (Code 13) on the same motor you get a Kv of 6.72 RPM/V, which gives you 242 RPM at 36 V or 329 RPM at 49 V. When you then factor in that Suzhou Bafang give a tolerance of +/-10 rpm on their quoted "RPM at 36 V" figures your result is just about inside the normal tolerance for this motor.
The only hard data we seem to have is this table from Suzhou Bafang:
That doesn't match closely any of the other data and doesn't directly give data for the Code 13, either.