No hardware changes in the near future. I get upset too when I commit to a platform then it gets updated after I bought it. The side plate design with the HV80 mounted are what I want to make as standard. The bolt pattern on the housing allows us to change the plates as we need for special applications (like a Niner WFO). You can buy one drive unit and use the new 83mm and 100mm adapters to swap the same drive between any of your bikes. Press fit BB's are kind of a pain, I'll work on those adapters soon.
I can ship raw barebones units now but all of the black units from this round are spoken for. I'm rushing to get another batch to the anodizing shop Monday, it'll be about 10-14 days before I get that batch back.
The 68mm width, I think what you mean is will a 3215 or 3220 fit between the pedals. The width of the cranks is set by the length of the BB spindle, I'm using the Truvativ Giga Pipe BB's in 128mm and 148mm lengths. The 3210 uses the 128mm width and puts the cranks nicely right up against the frame while the 148mm has about an inch extra on the left and about a quarter inch extra on the right and clears the 3215 and 3220. The 148mm width is available in 68/73, 83 and 100mm BB widths. The width of the drive is 4.5", excluding the freewheel.
I can modify the side plate to hold an HV160 in the same manner as the HV80 now, not a big deal. The HV80 sized plate won't fit the HV160 as is but the two plates would be interchangeable. I would caution against using the servo tester method. Another early user attempted this method and it sounds like he's been able to successfully launch his bike across the street and occasionally he's able to hang on and actually ride. I know the Cycle Analyst is fugly on the handebars, but controlling motor speed is a recipe for disaster. After I make 'em look nice I'm going to publish my wiring diagrams for connecting up the 5k throttles, ESC's with the shunt and wiring in a 6-pin JST connector so you can plug the CA V3 straight to the ESC, this isn't new, others have done this before, it works great.
-dave