HARD CORE single-track or DH on an E-Bike?!

LI-ghtcycle

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Ok, maybe not REALLY hard core, but what's the toughest thing your E-Bike has been through and survived, or do you know of some footage on the 'net of someone else doing some kewl off-road action with an E-Bike?

Best I have seen so far isn't too bad, isn't spectacular but it shows that Opti-bikes (incredibly outrageous priced as they are) taking a beating and still going strong.

[youtube]ZY83tHC14zM[/youtube]

I'd really like to see what YOU have been able to make YOUR own kit/hand built bike do off-road so I can prove a friend of mine (and possibly future boss/partner) that E-Bikes can do more than just survive a few pot holes and curb drops! :D :twisted: :!:
 
I ride my e-bike way harder than that. But my bike is almost OK, it was about $200, vs my two friends who have the cheapest full suspension bikes available, closer to $70...
The one with the 5+ year old $60 walmart special full suspension bike runs WOT into everything. Never broke anything, besides some blown out tubes and demolished gears.

Once time the handle part of my twist throttle came off, putting my bike into unstoppable wide open, without me on it... It landed quite brutally hard and was spinning in circles. Large dent on one of the batteries, small dents and scratches elsewhere, but it was OK otherwise. And it was off a fresh charge then, pushing about 4kw into the rear tire, and it weighs 140lbs. So when it hits things, it hits hard.

Us three normally ride our ebikes about as hard as we can. Holding the throttle wide open while holding it back with the front brakes to warm up the rim for no apparent reason, going across railroad tracks at 20MPH with cheap bikes that are 300lbs with a rider. Taking them off siqqq jumps at speeds higher than you ever normally would if you were peddling, going faster up rough hills than you could if you pedaled, to the point where the chain falls off constantly. But thats not a big deal, we only peddal when someones pulling ahead in some aerodynamic stance and you want to catch up, since theyre not stopping...
 
ZOMGVTEK said:
I ride my e-bike way harder than that.

Yeah.. ditto. Not knocking the Optibike, but that video didn't impress me in the slightest. :wink: Going to shoot some ContourHD 1080p "helmet cam" video of my "commute" as soon as the snows melt. 1,600ft vertical climb. Gravel. Single track. Real mountain climbing. Etc. :mrgreen:
 
Yeah! I'm not saying anything in that video is anything too impressive, I just meant, where are the good videos of those with more guts (or at least better health insurance AND the funds to get on the road again :mrgreen: ) than me and my wallet can afford so I can show what IS possible with a decent E-Bike!

Thanks for sharing! :twisted:

Here's hopping to see some videos soon of some single track/DH type action on E-Bikes!
thumb_smileyvault-popcorn.gif
(we really should have some more of the animated smileys they are so much fun! :wink: )
 
Ive been over some stuff where its very difficult, sometimes painful to hold on to the bike. Electric bikes allow you to go 20mph with ease where its too rough to be able to pedal more than a few mph. Twist the throttle more, lean back to get some weight on the rear tire, and hold on.

I need to fabricate some sort of camera mount for my bike one of these days...
 
That would be sweet! I have a digi that has a "filming" mode but it's only good for about 30 sec. :mrgreen:

Not that I would have anything you'd want to see ... my next build I want to make either gas or electric, but it's going to be more of an off-road toy than anything. 8)
 
No film of it, but I've ridden some pretty badass trails on various ebikes. The 24v evgloblal gave me a great assist up the hills on trails, but got hot very fast going up hills. The fusin 36v gearmotor did better, not as much overheating for sure and again more of an asist up the steepest hills than something I just ride without pedaling. The 5304 was the best motor, but being heavy and mounted on a hardtail, could easily mess up tires with the combination of lots of power and no suspension. The trails are on desert mountains, and get extremely tough on the uppermost sections. On the easier stuff, between 10 and 15% grade a motor on the bike is great. But on the upper parts that are way steep the weight of a motor bike still seems to be more of a problem than a help.

However, I never did get it right, with a good full suspension bike, the 5304 and lightweight high c rate batteries. My results with less than perfect bikes seem to say the motor is great for trails of moderate difficulty. It allows much further riding than normal, just like on the street. The really wicked stuff though, takes a wicked setup. At that point, for me, a good full suspension bike handles so good that the pedal bike is my choice rather than motor assist.
 
ZOMGVTEK said:
I need to fabricate some sort of camera mount for my bike one of these days...

I very highly recommend the ContourHD lipstick cam ( http://vholdr.com/contourhd/helmetcam ).. all self-contained, laser centering, 1080p or even better 720p 60fps... it's been treating us nicely where I work. Been getting some great ski footage with it this season and can't wait to get some ebike footage this summer!

http://skiwhitefish.com/skiwithme.php
 
A friend and I were winging things in Wisconsin after being kicked out of Canada and we ended up with a camp site about 3 miles into the woods. Wasn't the narliest thing I ever road, but it's the narliest thing I've ridden with 30lbs of batteries in 1 pannier. Very impressed that it held up. A screw at one point came out of the rack, but luckily we had a replacement. Impressed with the rack too as it was also holding camping gear and firewood. With light batteries though I've been very impressed with how well ebiking works off-road. Very easy to get up to very unsafe speeds. Also, it seems to me that they should be able to withstand 99% of the off road riding people do. I feel like mine gets a worse beating from hitting big ol' potholes at full speed.
 
have to be honest, you can that guy is comfortable on that bike and balance and performance match. not so sure that hub motor with bats on a rack would handle like that. just my opinion, but to me the batterys on rear dont do for me. forces you to use to stay seated and i use a tioga dh saddle so i can still hold bike with my legs. probable my biggest problem is i am not using lipo, lifepo4 is heavy on rear rack. Now throw in a optibike or stealth bike and we are starting to get somewhere. frame mounted batts + powerful motor = good stuff
 
The optibike is cool, way over-priced but cool, however, that sound has to go. Anyone with a 2-4 yearold with a ride on toy is intimately familiar with that same sound. How can a $6k vehicle be allowed to sound like a $25 kids toy baffles me. The riding sensation would double if they figured out how to silence that thing to hub motor sound levels.

Aussies, don't try to bring up your home grown Stealth Bomber, because if you do then you get smacked with Brett White's monstrosity too. The Optibike is in a whole different class in terms of bike-like agility.

My question is, since Optibike has been the cream for going on 2 years, where the hell is a carbon composite monocoque with respectable power (5-10kw peak output), and maybe 10kg more weight (concentrated in the triangle where it makes little difference), at half to 2/3rds the base price. IOW why can't someone already buy something that kicks the shit out of the rich kids toy Optibike? I know there's lots of guys around here that can do it, and probably have something close for their own ride, but why aren't they building and selling them?

Come on, Opti needs to be dethroned by December. Someone please explain how that base price tag helps the electric revolution. Don't forget their "special edition" model that went for whopping $12k. Idiotic priced DH bikes as a comparison isn't acceptable as justification either, so don't bother with that kind of response. These are bikes, as in B-I-C-Y-C-L-E for goodness sake. Look how much ICE vehicle can be purchased for a similar amount. Laziness, greed, and possibly way overpriced labor are the inexcusable reasons.

Someone knock me off the soapbox...please.

John
 
You're kidding me John.

You bag the Stealth Bomber, and you've never even seen one.


It does burnouts on dry concrete, with the rider ON the pedals, not standing straddling the bike.


I've got air over speedbumps at 65km/h on a Stealth Bomber, and my jumps were totally tame compared to the owners (full-throttle has video).


The damn thing's indestructible, and has oodles of power.



I've not seen another ebike video that comes close to what I've seen of the Stealth Bomber.


And yes, it's a bike. It has pedals and 9 speeds.
 
John in CR said:
The optibike is cool, way over-priced but cool, however, that sound has to go. Anyone with a 2-4 yearold with a ride on toy is intimately familiar with that same sound. How can a $6k vehicle be allowed to sound like a $25 kids toy baffles me. The riding sensation would double if they figured out how to silence that thing to hub motor sound levels.

Aussies, don't try to bring up your home grown Stealth Bomber, because if you do then you get smacked with Brett White's monstrosity too. The Optibike is in a whole different class in terms of bike-like agility.

My question is, since Optibike has been the cream for going on 2 years, where the hell is a carbon composite monocoque with respectable power (5-10kw peak output), and maybe 10kg more weight (concentrated in the triangle where it makes little difference), at half to 2/3rds the base price. IOW why can't someone already buy something that kicks the shit out of the rich kids toy Optibike? I know there's lots of guys around here that can do it, and probably have something close for their own ride, but why aren't they building and selling them?

Come on, Opti needs to be dethroned by December. Someone please explain how that base price tag helps the electric revolution. Don't forget their "special edition" model that went for whopping $12k. Idiotic priced DH bikes as a comparison isn't acceptable as justification either, so don't bother with that kind of response. These are bikes, as in B-I-C-Y-C-L-E for goodness sake. Look how much ICE vehicle can be purchased for a similar amount. Laziness, greed, and possibly way overpriced labor are the inexcusable reasons.

Someone knock me off the soapbox...please.

John


I thought the exact same thing for a long time. I originally told my investors it would take around $5K USD to build a bike that will handle what you're talking about, and here's the kicker....be reliable and foolproof to operate. That was for parts and tools! Once I sensed that they were interested, I really started looking harder at what I'd come up with. If I had built my first design, people would have been hurt. I'd spec'd a cheap knock off DH bike, an Angi motor, a big 200A Kelly or Curtis controller, a couple of sprockets, some chain, wires, throttle, then as much Kokam Lipo as I could afford(what BMS???!). It would have been fun but scary. It would have weighed 125 lbs and had marginal suspension, brakes, shifting, and I would have had to modify the frame extensively anyway.

I'm glad I got serious and researched it all harder. I actually got on my marginal quality normal bicycle and bombed some very rough terrain at high speed, and also went as fast as I could down the road. On a big hill, with my wife following me to monitor speed, I pedaled to 42mph and completely tucked on a 10% grade I got to 45mph. It was scary. At that speed, a 2 inch bump feels like a curb with a Suntour SR front fork and off brand coil rear. When I got to the bottom and tried to stop, it took a loooong way and smoked the brakes.

I came to the conclusion that e-bikes should go 20-30mph max speed and can reasonably be built for under $1500, and could run light trails, small hills, slowly. If you want to reliably and semi-safely go fast off road on trails but don't necessarily care about MX racing, hitting 100 foot triples, or busting back flips off the top of parking garages, you don't need an e-bike, you don't need a Zero or Quantya, you need an ultra light pedal assist electric dirt bike. Those cost a little more to build :shock: When you price down hill type suspension, which is complicated and time consuming to produce yourself, and is basically the minimum required to safely handle rough stuff at 30-45mph, you'll find that $1500 will get you a decent fork. Look at 6 kilowatt motors that will fit between the cranks and are under 10 lbs. Batteries aren't cheap. Price some gear shifting systems that don't have derailleurs so they don't throw the chain when you're bouncing over the tops of cinder block sized rocks. What about 8 inch rotor, 4 piston hydraulic brakes? Tires that are light enough but have a big enough contact patch to take advantage of the brakes and smooth out the bumps a little? Rims? Just to give you an idea, it took about $6,000 to get all of the parts rounded up for my build.

Is your soapbox feeling like one of the boxes HK ships their lipos in now? Kind of squishy, falling apart underneath you, slowly crushing it's contents to oblivion? :lol: Just a joke.


As far as videos go, helmet cam ones give me vertigo like crazy. I saw a snowboarding video where the guy held a camera on a stick so you could see him, his board, and where he was going. It would be cool to attach one behind a bike somewhere, or maybe on a tiny trailer.

More single track vids!
:D
 
Go and add up the parts in the Stealth Bomber, and you'll soon see why it costs about $7k (remember the designer/manufacturer has to make a living too). :mrgreen:
 
MDD,

I didn't say anything about an extreme machine, just better performance and cheaper by far accepting a 10kg weight penalty. I agree that speeds should be generally kept in that range, but I disagree wholeheartedly that the machine should be incapable of higher speed. Where did this concept come from? It's the same crap thinking that resulted in these ridiculous regulations across the world that limit e-bikes to true electric assist bikes.

Other than special purpose machines, the vast majority of ride on machines are designed to try to maximize performance per dollar. Now that so much more is possible with electrics, suddenly the concepts of protecting people from themselves, and power and speed limiting, become major design influences.

Ebikes are not wheelchairs or golf carts. There's no valid reason they should be limited to normal cruise being 100% throttle. If you want more people on electric bikes, then make them more fun. I'm not saying 20-30mph single track riding can't be fun, but more is better, and more has better potential for being wildly popular. The sooner those coming from a cycling background aren't the dominant design influence the better. Multi $k pedal bikes is ridiculous, $1500 for acceptable forks up to the task isn't acceptable, and grams don't matter.

A new class of vehicle is coming, and I don't really care if it requires lighting and a license and registration to be taken on roadways. Think of a triangle formed by multi-Kw electric scooters, current electric assist bikes, and ICE powered 2 wheelers. A more economical and fun electric machine lies in that triangle that you can't buy at this time.

John
 
Mark_A_W said:
Go and add up the parts in the Stealth Bomber, and you'll soon see why it costs about $7k (remember the designer/manufacturer has to make a living too). :mrgreen:

Buy better parts at a lower price. :D A $6-7k electric bike can never have broad popularity without a couple of years of 100% inflation.
 
I also thought the exact same thing about many of the parts I needed. "How hard can it be to make a fork? I can make ten of them for $1500!" Then I actually looked at building one and realized that unless I just flat out copied someone else's design, which I won't do, I'd have to go back to school for a while. You're forgetting about the design and development processes. Those are very expensive and can't be skipped. These costs have to be recovered in the price of the product. Titanium isn't cheap. Tiny complex valves aren't cheap...it goes on and on, with almost every component. These components are needed to run trails at fun speeds, handle potholes at 45mph, etc. It's that simple. Sure, you 4 inch travel Walmart fork feels ok tooling down trails at 10mph but it you add 50 lbs of motor/batteries, controller, wiring, and bump up the speed a few clicks, you're in for a scary ride.

The 20-30 mph e-bike category that I mentioned above would translate into a 5-10mph trail bike, still kind of fun, but nowhere near the level of performance that people are used to on an ICE trail bike. Fun speeds need multi-kilowatt power trains. Kilowatt level motors, controllers, and batteries aren't cheap, and shouldn't be. They use up natural resources to produce. If they were cheap enough for everyone to have one, we wouldn't have any resources left. That's why I'm hoping for gas to hit $10/gallon soon. That would be a more appropriate price based on the costs to clean up the environmental damages associated with producing it. E-bikes aren't going to revolutionize the transportation industry and automatically turn it into a sustainable system but they'll help a little. It will take a whole new way of thinking and acting to make transportation sustainable. If everyone would just move to within 5 miles of their work, or get jobs close to their homes, we wouldn't even be worrying about this. A product won't change the world, people's actions will. Unfortunately most people don't think for themselves anymore and won't until they're forced to through circumstance. Darwinism has left the building. Basically, the system needs to collapse before it will change. Soon, hopefully.

Grams don't matter? Believe me, nothing irks me more than the weight weenies. If you're exercising by riding your bike, don't you get more/better exercise pushing a heavier load? I used to get laughed at for riding my 50 lb Toys'R'Us knock off dirt jumper bike on the mountain bike trails, but once you're used to a bike like that, these nice new ones feel like they're pedaling themselves. However, if I had just used the cheapest part I could find for my build, regardless of weight, I'd be building a 125lb bike, which would be awesome exercise to pedal around, but not very practical, and not very fun.

My machine won't be extreme, it will be capable of reliably handling rough terrain at "fun level" speeds. If I cut any corners on parts, the reliability thing starts to fade away. Seriously, go back and look at the qualifications you've made and just for giggles, try to source some parts. I've been researching this for a looong time. I'd love to see what you come up with.

So you have to spend $8+k on a super cool, environmentally friendly, cheap to operate, upgradeable, reliable form of transportation that doubles as your favorite recreation device. You're not using unrenewable fossil fuels and giving the oil companies reasons to make big messes. You're not buying disposable vehicles that suck earth juice and pump out atmosphere killing chemicals and were designed to be recycled as soon as their paid off. That it all worth something. When you add all of the benefits up, spending that kind of money on something that is "green", fun, reliable, and gets you around is a drop in the bucket compared to the costs of owning and purchasing an ICE powered vehicle, and you're not killing the environment to move yourself around. The bottom line is, treating the environment with respect but remaining industrialized costs money. For those that can't afford a nice e-bike, pedaling is always an option until they can.
 
John in CR said:
Mark_A_W said:
Go and add up the parts in the Stealth Bomber, and you'll soon see why it costs about $7k (remember the designer/manufacturer has to make a living too). :mrgreen:

Buy better parts at a lower price. :D A $6-7k electric bike can never have broad popularity without a couple of years of 100% inflation.

Find me better parts at a lower price. And someone to design, assemble them, and then support the product for free. Seriously. :D
 
MDD,

Millions of small motorcycles are sold every year that have forks and rear shocks that are just fine for the job, so you're talking very low hundreds of $ for 2 of the critical parts you can't easily and cheaply make yourself...no R&D, no tooling. Plus maintenance and repair guys already exist, and you might as well start getting those guys accustomed to electrics anyway. The few pounds of weight gain is well worth saving over $1k on forks alone. Let the super light expensive forks be an optional upgrade for the people with money to burn and equate price to value.

The Chinese have been putting 20 million new 2 wheel EVs on the road each year for several years now, so there's no point reinventing the wheel. Use parts that already exist, but put them together in a different way. If you have to go geared then shoot for the silence of powered wheel chairs, not something that ends up sounding like a noisy cheap electric kids toy.

Razor has a kids electric dirtbike, the 650, that retails for under $400. I'm not saying use any of those parts, but I am saying it's ridiculous to think that it's not possible to come up with something for adults that's even more fun to ride than the Opti using a build cost constraint of 5-6 times the Razor's retail price. Proof is in the pudding though, and in the coming months I intend to prove my point of view.

John
 
I think $5k is doable right now, but concessions would be made on the electronics somewhere. The frame, fork, and general bike could be built heavy for under 2 grand, which would leave plenty of money for a nice motor and big pile of batteries. Add in $1000 for building/ welding time and we are around the mark. The question is, are we talking 40lb bike, or 80lb bike? With respectable "moped" power, 80lbs is a lot easier to hit on the cheap.

Cheapness, high range or power, lightness - pick two.
 
The more I think about it the light ice bike parts sound better all the time. It adds to the r&d and fab time but in the end it is purpose built,what you want and cheaper than starting with a DH or similar high end bike. Of course if I built it , it would end up heavier and cruder than some :oops: but I think I could make it tough and very functional. I can see the costs associated with bikes like the Stealth and even the Opti . They are just out of range for me right now. If I was commuting with it then that would be a whole other story.
 
johnrobholmes said:
...The frame, fork, and general bike could be built heavy for under 2 grand...

All I have to say is you guys have been exposed to crazy priced pedal bike stuff for so long that you've accepted it as reasonable, when it's far from it. $80 freewheels, $1000+ forks, $100/hr for welding. In that world, e-bikes and e-dirtbikes will never gain broad acceptance, because the general public will reject the concept strictly on price.

If you want to build the Ferrari of e-bikes and price accordingly, there's nothing wrong with that, however, then you can't in the same breath talk about making the world a better place, because the small sales volumes won't change shit. I believe e-bikes have a place even after e-cars are economically viable. That place would be as a secondary vehicle, or maybe the e-bike is the primary vehicle like for me, but our family of 5 won't accept being without a car. A unique opportunity exists to turn people on to 2 wheel EV's before 4 wheel EV's get here, and grandma e-bike performance or Ferrari pricing simply isn't going to cut it for the general population. For the most part you'll only get cyclists using a e-bike for more 2 wheeled transportation than they did before, and you'll get those with lots of money getting a new cool toy. If you want to change the world, you better come up with something fun and reasonably priced. Guess what? It doesn't exist yet, and the oil spill effect clock is ticking.

I realize I can be a strongly opinionated ass at times, but all it takes is specifics of where I'm wrong, and I'll gladly admit it. This is all in fun about a subject that most of us are passionate, so I hope no one is taking anything I post personally. 8)

John
 
torker said:
The more I think about it the light ice bike parts sound better all the time. It adds to the r&d and fab time but in the end it is purpose built,what you want and cheaper than starting with a DH or similar high end bike. Of course if I built it , it would end up heavier and cruder than some :oops: but I think I could make it tough and very functional. I can see the costs associated with bikes like the Stealth and even the Opti . They are just out of range for me right now. If I was commuting with it then that would be a whole other story.

Don't get fooled into thinking the DH stuff is all that durable. One of my employees is a DH racer, and he breaks stuff on his $4k+ DH bike quite often. I guess it doesn't help that he crashes on almost every run, but still.

I understand that Opti and Stealth use expensive components that necessitate their prices, but I don't believe those expensive parts are mandatory, and that pricing structure eliminates the chance of meaningful market penetration. I'd much rather start at a point virtually guaranteeing 10X the unit volume at half the per unit volume. From that point it's easy to leapfrog to 100X the volume.
 
Yes that is why I would probably source motorcycle parts since weight is not such an issue. I agree on the pricing too. I think A2B is on the right track. As soon as the volume goes up price should go down too. Of course A2B is more of a street machine and a lot less power but nicely designed.
 
Discussions like this are awesome. I think that they are really what moves the electric revolution along. I have absolutely no doubt that within weeks after releasing my bike, there will be ten Chinese companies that have copied it and are selling something with similar specs, 1/4 the price, 1/10th of the build quality, and 1/100th of the customer service that we'll be offering. I'm still confident that we can convince people of the extra value of having a bike built by someone that cares about their job, that uses the best parts, has awesome service, and tries to make every part as "green" as possible. Things are expensive these days. Maybe not in Costa Rica, but in the rest of the civilized world, $8K for something that's a blast to ride and will get you around for close to free for the next few years is a drop in the bucket. Do you get the point that cheap production + mass sales = environmental destruction? Basically, if we build something that anyone can afford, we'll run out of materials eventually and if we don't make much profit because we have to keep the price extremely low, we can't take care of the environment properly and will be wasting our resources for no reason. A bike with fun specs at that price will be scrap metal after a year. Look at all of the cheap bikes you mentioned. How many people have had fun on a Walmart e-bike for more than 20 hours before it's dead forever, sitting in the back yard rotting away? Not many. It's a sad fact that almost everyone in the world needs some form of mechanical transportation to get to jobs that usually barely support them. This is simply not sustainable. Doing business with a company that respects the environment, cares about the quality of life of their employees, and plans to be around for support in the years to come isn't cheap, but it's usually worth it in the long run. Maybe seeing an ultra awesome E-bike will inspire some to get better jobs, save more money, and drive their gas guzzler cars less so they can save a few bucks. What I'm getting at is, if people see a fun, viable alternative, they will make a way to get one. Selling things that use up our precious natural resources and are hastily and cheaply produced leads to two things, a bad reputation for electric vehicles in general and depletion of resources for no reason. If you want something nice, you should have to work for it. I'd much rather see someone spend $8K on an awesome e-bike that leaves a tiny carbon footprint than spend $8K on a used Chevy Cavalier that has already been used for it's planned useful life of four years and will likely end up in the junkyard before the loan is even paid off. That's why I want to build a NICE e-bike, not just the bare minimum.

I just added up shipping for the parts I needed and a few small tools and it's over $1500 and I used ground for everything. I seriously wish you luck in your build. I'd love to see what you are able to come up with. :wink:
 
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