I was reading that many of the issues with the hose clamp are because they are used improperly (over torqued,a fork that is not cylindrical, improperly sized clamp, etc.).
Interesting, Yes thats the picture ..about the torque arms, to clarify I’m referring to hose clamps, (not sure if I’m allowed to post this)
Front Hub Motors Dangerous? - Electricbike.com Ebike Forum
I found a good thread here post #9 goes over it. They refer to them as helical gear clamps, and it seems the issues are user end related.
Those are some of them.
Other issues are using clamps with improperly made parts or poor materials (none of the harbor freight clamps I have ever had, for instance, have been even sufficiently well made to use for their intended purpose--the slots strip out even before they are tightened on a hose of the diameter they are for, etc. Some of them actually tore across the strap at a slot during tightening on a rubber hose. Some the entire screw-holder assembly simply came off the strap, etc.. Similar failures, with just the intended usage, for other sources of them. the only really great ones I've ever had were by Ideal, made before this century).
Another issue is that most of the torque arm designs intended to use hose clamps to secure them to the frame have sharp corners or edges where the clamp strap passes thru or over them. For many cheap clamp materials this will cause a stress point and it can crack or tear at that point as the arm applies force to it. For strong clamp materials they may remain curved around this point instead of reshaping to it, and so they can allow the arm itself to move a bit underneath.
There are other failure modes that are hard to describe, but you can find images of them.
However, if the fit and the materials are correct, the hose clamped designs work well enough.
In regards to the pinching drop outs, I’m hearing more about them being the way to go. I am inquiring a custom fork from Marinos but not sold yet.
From here?
Custom Chromoly 4130 Steel Fork Custom Chromoly 4130 rigid forks for MTB, bikepacking, road, gravel, or any bike type. Custom length, rake, brake mounts, rack mounts, bag mounts, anything mounts, etc! Base price: $80 USD Time to production 2-3 weeks. *May vary depending on availability of...
www.marinobike.com
Visually it looks like they do good work, and $80 isn't expensive for a custom built part like that (depending on the options you need for it--they can even add derailer hangers to the fork, for use on things like FWD recumbents or other systems that need a shiftable drivetrain on the front wheel). Shipping costs more than the part, however, more than doubling the price.
I’m not sure how much I trust going with them based on price or if they would be able to do pinched drop outs on special request perhaps.
Unless they have no machining abiliyt and just weld together premade parts, they should be able to do pinched dropouts if you want them. Probably add a lot to the cost.
I had two “prototypes” (part lists) on paper that I ended up scrapping. The main issues were both fork related; too small steering tube diameter (old 1” trek)
I used 1" steerer on cheap crappy forks on CrazyBike2 for years without issue (from either braking or the front hubmotor, even in the Death Races), until I finally got a half-decent suspension fork for it that had a larger steerer. Doesnt mean ti can't be a problem, but it doesn't have to be.
and the other, no suitable fork (pre built moped) I could find that I would feel confident experimenting with. I use the term custom loosely, I more so just am referring to piecing something together rather than buying a complete unit. More and more interests of mine, this is turning out to be the case over the years as my preferences/design priorities become too expensive/less common..
Almost nothing out there in any type of hardware or software actually does what I want the way I want or need it. Software I can't do much about beyond using hte msot customizable stuff I can find that's close...but hardware I can and do customize as much as physically possible, or build it from scratch where I can't find something I can mutate into what I need.
My main priority is safety as I don’t necessarily want my children to inherit a death trap so to speak.

Well, in my limited experience most kids (of any age) have no interest in their parents' stuff or hobbies, and get rid of the entire mess as soon as possible, so unless yours are exceptions, it's probably not something you have to worry about.
Well now I don’t know if I want to go with leaf, which is good..this is the feedback I’m trying to find. Do you have any suggestions for brands that make suitable 1000 watt 48v hub motors?
Leaf is a good motor (you should read that thread, starting from the end since that's more recent applicable info). Unless you specifically want a different axle / torque arm solution, or have some other specific concern, there's not really any reason not to go with them I can think of.
If you want something with an integrated arm solution that doesn't rely on flatted axles, they can get expensive fast as there are few such options. Ebikes.ca's GAA Grin All Axle is one, there are also geared mtoros like the GMAC, for the expensive end of the spectrum. I don't remember the names of others.
I really am blindly shopping brands with only somewhat of a sense on who makes “good stuff”. The front and rear wheel configurations are one of my main attractors to leafbike but I am not entirely sure it’s that important or necessary? Safety is my top priority but top speed is definitely a priority as well..I am shooting for at least 35mph level ground top speed..
I recommend using hte simulator at ebikes.ca to experiment and find the power / etc requirements for a 2WD system that does what you want on the terrain / riding conditions you have. Doing this will also give you data you can base the capacity of your battery on to give you the range you want under those conditions.
And if you buy leaf, please leave a message encouraging the manufacturer to design an axle with a proper torque arm - it's really not that complicated and if enough people complain, maybe someone will listen... I've seen so many designs over the years - literally anything is better than axle flats.
That is true--it would be great if more hubmotor makers could be prompted to begin using integrated arm designs. It would cause more designs to be created and that could lead via experimentation to even better ones.