SOOO>.... Today I put the rest of the doo-dads on the bike!
I installed the shifter for the hub, the cycle analyst, and the connector and mount for the battery compartment.
Runs excellent with all batteries connected, was peaking up around 800W, 500W average full load. It does ok with electric only, but if you pedal with it, that's when it accelerates very fast! I clocked my top speed at about 23mph!! :wink: Of course there are people who will say that's too fast for a trike, but really as long as you only use 2nd and 3rd gear on straightaways you should be fine. Also, when I get the frame extended and move the CG down it should improve stability greatly. For now I'll just make sure I slow way down before attempting to turn. I also will probably gear it down a bit in order to get a bit more torque from the motor. With an estimated load of 300 pounds, I probably need the torque!
The Nexus hub worked great, but I had some problems getting it set right. I tried to use the little window on the hub end of the cable to adjust it, but I couldn't get it line up with anything. So I resorted to just tipping it on its side and adjusting it till I had all 3 gears shifting properly. On the road it performed very nicely. I could shift it under load with almost no noticeable lag in the shift, but once or twice I heard something pop, so I'm guessing it's best not to shift while still accelerating.
Another problem I had was that my handlebars are too short before the bend, so I don't have enough room to mount the controls properly and have to hold onto just the end of the bars practically. I cut the stock bar down cause I want it smaller for when I move it back, but I'm going to have to get a different bar that's not bent that far out.
I only have the front brake shoes to stop me, but they stock breaks seem to be plenty adequate, I can always add a disk brake to the front if I want to. Also, braking on the rear at higher speeds could be dangerous since only one wheel is locked to the axle and could pull you to one side if you were on loose or slippery ground. The extended frame would probably counter some of that force though, so I may still consider a disc brake on the rear axle, but that's near the end of my list of things to do.
If you look at the picture, imagine the rear assembly shifted back by 14 inches, the seat moved down to the trunk level and the handlebars mounted on the seat post like in this picture, but offset towards the front...
http://www.lightfootcycles.com/txlsteer.jpg
That's one of my biggest issues right now is designing and building that offset headset for the steering extension. Like in that pic, I'm going to use ball joints and connecting rods with custom brackets, that is, I'm doing a dual-link steering set-up. Not that it's necessary, but that I think it will look nicer that just on one side. I have the headset bearings and caps, I just need to figure out what size pipes I need and where and what to thread them to. Also, how to connect the headset to the pipe that will slide into the seat post. This should be an interesting challenge...