...A build thread was not something that I was going to do, but I do enjoy reading through others... so what the hell .
The aim of this project was to design a plug-and-play modular system for using Lipo, contained within a stylish yet rugged removable container. This is one of 4 versions of the bag I have designed (this one was tailored to the frame) - the others are of a similar style - but more of a 1 size fits all approach.
Key to the Lipo bulk charging and HVC/LVC safety system - is Methods 'Hobbyking Lipo Protection' gear. I have combined this with a wiring harness to parrallel and series the Lipo packs as required. All components of the system are plugged, for easy assembly/removal/replacement/upgrade.
It starts here with the Junction box... as previously posted somewhere else. 6x6s packs plug in here - for a 66V 16AH pack.
The wiring loom - not totally complete, but all major components are there. Controller is a 72V 50Amp Kelly.
I love a bit of leatherwork. After making a few paper models, I drew out the templates on paper, glued them to some 3mm MDF, and cut them out - then drilled every stich hole. These were used to cut the leather and mark out the stich holes, which were then hand punched and sewn.
Not yet finished - still to be furnished with buckles and bling - thick, high quality (expensive) leather. Leather can be easily molded into shape by soaking it in water for a few hours and either forming it by hand or using a jig.
A key component of the bag, is this shelving system. The components fix off to it and the batteries are strapped down. The entire assembled module is then placed in the the bag, which is then strapped off to the frame.
The dropouts of the frame were narrower than the axle width of the motor (HS3540), so I had the axle machined - taking 10mm off the shoulder. A slight spread of the dropouts upon installation and it fits like a glove.
...hanging to ride it now.
The aim of this project was to design a plug-and-play modular system for using Lipo, contained within a stylish yet rugged removable container. This is one of 4 versions of the bag I have designed (this one was tailored to the frame) - the others are of a similar style - but more of a 1 size fits all approach.
Key to the Lipo bulk charging and HVC/LVC safety system - is Methods 'Hobbyking Lipo Protection' gear. I have combined this with a wiring harness to parrallel and series the Lipo packs as required. All components of the system are plugged, for easy assembly/removal/replacement/upgrade.
It starts here with the Junction box... as previously posted somewhere else. 6x6s packs plug in here - for a 66V 16AH pack.
The wiring loom - not totally complete, but all major components are there. Controller is a 72V 50Amp Kelly.
I love a bit of leatherwork. After making a few paper models, I drew out the templates on paper, glued them to some 3mm MDF, and cut them out - then drilled every stich hole. These were used to cut the leather and mark out the stich holes, which were then hand punched and sewn.
Not yet finished - still to be furnished with buckles and bling - thick, high quality (expensive) leather. Leather can be easily molded into shape by soaking it in water for a few hours and either forming it by hand or using a jig.
A key component of the bag, is this shelving system. The components fix off to it and the batteries are strapped down. The entire assembled module is then placed in the the bag, which is then strapped off to the frame.
The dropouts of the frame were narrower than the axle width of the motor (HS3540), so I had the axle machined - taking 10mm off the shoulder. A slight spread of the dropouts upon installation and it fits like a glove.
...hanging to ride it now.