Straight answer ... unless you have defective cells you do not want an active balancer, even then, you "need" to repair your battery, not "patch" it with a balancer.
Yea. I am confused.
I guess I will rephrase my question.
Is an active balancer better than a BMS for keeping a pack balanced ?????
Please read the rest of the post though before answering that so you know what my intensions are or reasons for wanting to use an active balancer. There are several good reasons.
I wont be using one for the two 6S LIFE packs I just built. About those.
I know there is an old saying "If it is not broke , Don't fix it. There really is not any evidence that any of the LIFEPO4 cells in the two packs I built are even damaged.
In fact the pack that contains the cells I heated up excessively with the 60 watt iron before I bought the Weller balance charged in about two hours. The pack I soldered with the Weller took over 5 hours.
I did not run them yesterday and finished charging them the night before that so like 44 hours they have been sitting after balance charging both packs. I will check the cells and total voltage now to see if there was any self discharge.
OK. The pack I soldered with the Weller is at 96%. 21.16V lowest cell - 94% - 3.472V highest cell 96% 3.548V
the other pack is 95% 20.70V - lowest cell - 91% - 3.409V highest cell 3.478V.
Thinking about running them about 5 miles or so and hooking up the 42V charger and see if they self balance to 3.4V like you said would happen.
42V ÷ 12s = 3.5V
3.5V = 95% charged
So ... 42V Li-Ion charger should work well with 12s LiFe
No need for balancing with matched LiFe, Standard 3.60-3.65V equalizes retained voltage near 3.40V.
That would be a simple way to do it.
However if there is a low cell I could use one of my external balancers.
My question is ; Is it ok to externally balance two 6S packs with two external balancers when the packs are in series charging at 1 amp - 42V. ????????
Now back to active balancers.
I was thinking about old used 18650 cells. I have a ton of those. Obviously some need recycling and some could be used for many more cycles.
The really old hoverboard packs which consist of two 10S - 2P - SONA packs and three Samsung - 10S - 2P. Please note that all those packs worked perfectly and were run up until 5 or 6 months ago I think. I have been storing those as not sure if safe to continue using them.
Then there is the 10S - 4P Laudation pack and two 10S - 2P hoverboard packs. I was running them all in parallel for 10S - 8P.
They failed after a full charge and when separated each pack read at 42V. I just stored them but did take the Laudation pack apart. I did not separate the cells just all the wrap and insulation. It is in a plastic box so will not short. The box is in a tin can.
Those new packs were run hard with the 1,500W brushless controller. But not sure which cells are damaged or could it be a BMS failure ?????
I do know that a BMS does not always keep a pack balanced. I was told an active balancer would work much better. Also a BMS needs to charge 18650 cells to 4.2V just to balance properly. An active balancer can balance the pack during discharge.
That should be a HUGE advantage as can charge 18650 cells to 3.92V or 4.1V and get double to 4X charge cycles. There is also a safety factor to consider. 18650 cells are much safer < 4V than >4V. In fact > 3.5V and < 4V the chances of thermal runaway decreases by about 90%. I think. It would make sense.
Also when running an old pack 10 or 20 miles from home if the BMS shuts the pack down due to imbalance I would be stranded.
With an active balancer the chances greatly increase that the pack will remain balanced and I will not have to walk or push a heavy e bike for 10 or 20 miles.
I would like some feedback on this. I have 180 used cells. seven 10S - 2P hoverboard packs and the 10S - 4P Laudation pack.
On top of that I own about 200 - 18650 cells. Some are already soldered and are at 1S - 7P. others have a wire or two soldered. I abandoned the 18650 project to build the 26650 LIFE packs.
I just need to know what to do with all these 18650 cells ? I do have a good idea how to build a 14S - 7P - 18650 pack.
I will be using glue and zip ties to attach each cell bank to a piece of 1/4" plywood. Then build a wood box for each panel to slide down into.
Once all the series connections and balance wires are finished and power / charge wires are finished I would slide the wood box inside of the ammo box with the power and charge wires extended out of a small hole I will drill.
It will be 14S with a 14S active balancer but will use my 13S - 54.6V charger so it charges to 3.9V per cell.
I am also considering more 26650 cells and a 60V - 18S pack with an active balancer and 80 amp fuse. I will be using the same blueprint but instead of three panels of five it will be three panels of six with the active balancer on the end so will need to make it slightly longer for room to mount it.
I thought up that blueprint walking to Wall-Mart yesterday. Basically it would be physically impossible for a short to happen. The balance wires will be taped and or glued so impossible to short out. I might need a different size ammo box. Not sure. I have not done any physical measurements yet.
The new blueprint will also allow higher discharge with less heat as there is space between the cell banks. They are not stacked on top of each other. The two LIFE packs I built I will be running < 40 amps so will be fine. The last video I posted proved that. I will only use those for the Currie in the video and single or dual Bafang motors which is 34 amps total. But any packs I build from now on will use the new blueprint and am thinking active balancers.
Please let me know. I would appreciate feedback on this as I have a TON of 18650 cells so do not see any sense in buying LiPo.
thanks.
LC. out.