new eZip motor

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1st picture.
Is that a bubble or a solder bulge to the left of the "tear"?

I pressed down hard on it and it did not give and feels hard so I would say solder and not bubble.
I went over to Dougs and he has done nothing with the bikes but stuff them in his closet and I paid him at least $20. The pedal sprocket should have been on the 18" Razor and the BMX handelbars should have been on the 24" Huffy.

I guess I have to go over tommorow and hold his hand to get anything done. Tommorow is payday. It is not like I dont have anything else to do. I kind of got a confession to make. I am sure everybody here has noticed as I post a lot and have many different ideas and plans and even got money now to accomplish some of it. However and unfortunatlly I am lazy. :oops: Drinking beer until dawn and sleeping most of the day away dont help the cause either.

Hopefully though I will get something built soon as I need rear wheel drive A.S.A.P. The Schwinn with the front hub motor wont be a good idea in the snow.Thanks :lol:

LC. out.

PS. I just found this on a google search.

http://www.conhismotor.com/ProductShow.asp?id=79

SUBTOTAL: US$ 85.99 It sounds too good to be true. I dont see any shipping information. I hope that is not the deal breaker. I really need to find out. I will order it tommorow if the shipping is not too much. Hell I mabye even order two. A 24" and a 20" if it would save on the shipping. A couple of cheap brushless controllers and thumb throttles and I will be good to go. Please let me know if it is a good product and shipping if possible. I will call the company tommorow. Thanks.

LC. out.
 
Dan. The link you posted is for the 20" wheel but $279. The 24" for the Huffy is $409. If I am doing chain drive the 20" wheel on the back is for gear reduction. If I am going with a hub motor I want a 24" so I can run both front and rear brakes instead of just front. I am looking for a 24" lightweight rear hub motor for that bike.

Thanks anyway but please post 24". The one I posted needs spokes and rim. Not sure in me or Doug can accomplish that. It requires some skill. :lol:

Skill is something that is lacking around here. :oops: Big dreams but little skill and ambition :lol: :lol: Thanks.

LC. out.
 
latecurtis said:
Dan. The link you posted is for the 20" wheel but $279. The 24" for the Huffy is $409. If I am doing chain drive the 20" wheel on the back is for gear reduction. If I am going with a hub motor I want a 24" so I can run both front and rear brakes instead of just front. I am looking for a 24" lightweight rear hub motor for that bike.

Thanks anyway but please post 24". The one I posted needs spokes and rim. Not sure in me or Doug can accomplish that. It requires some skill. :lol:

Skill is something that is lacking around here. :oops: Big dreams but little skill and ambition :lol: :lol: Thanks.


LC. out.
Sorry LC. I am so confused :? You might look at http://www.bmsbattery.com You need to order motor with wheel, controller, throttle, speed sensor and lcd display. Don't forgrt to add shipping which is about what the parts cost. Then you need to figure out how to connect all the connectors..

The chain drive brushed motor is the cheapest simplest way for you to go.

Oh, I forgot, I always order extra controller and throttles if I order from CHINA. It takes too long shipping and shipping is always extra, even if it's included free.

Dan
 
Nelson37 said:
Wait..., someone actually wants to replace the motor on his Currie, with a COMPATIBLE REPLACEMENT ???? That will work, simply, easily, and reliably, with minimal cost?

This thread is not about that, this thread is about doing something completely different, that won't work well or last very long, with half-ass mounting solutions and ridiculous gears, crappy wiring, short-duration overloaded batteries, failure to read clear instructions, and blaming everybody else and their brother when it craps out.

Also wanting warranties from China, running without brakes, using bikes meant for small children with a 300lb load, and drunken fools wanting to go 50mph on a bicycle.

Plus constantly repeating questions that have been answered many times, getting even more detailed answers, then disregarding them and whining about why doing the wrong thing didn't work very well, and then, REPEATING the same freaking question.

There's more, its a 100-page thread, but it may just contain everything there is about what NOT to do on an e-bike.

So you have read this, THING :mrgreen:
We have tried the best we can.

Dan
 
As the Hub Motor Turns and the Lipo Fire Burns.

Good products Dan but I am not paying over $200 for shipping. I need to order a 24" rear hub motor with free shipping 8)

http://www.ebay.com/itm/500W-24V-DC-electric-ZY1020-brush-motor-f-scooter-ebike-ekart-e-ATV-DIY-project-/151582383599?hash=item234b039def:g:RugAAOSwnDZUCBhg
Perfect match for the 80T #25 freewheel sprocket I have for 20mph according to caluculator. All I will need is #25 chain and a new chain breaker.

Lots of good deals on ebay for 26" hub motors.Dont see much for 24 or 20" However I am going to see if the 1,000W Unite motor on the front of the red bike could possibly fit on the back of the 24" huffy then I can build it now and order this for the front of the red 20" bike. It should cut down on the weight also :D

DA. said that 24V and 500W is better for the 20" bike anyway but this way it should be lighter as the 500W motor should be a few pounds lighter. Also if I run two 4s Lipo packs in series I should be able to get close to the same speed I am getting now if I use one of my cooling fans. :lol: 4.1 * 8 = 32.8V.

The 24" Huffy = 48V - 30mph

The 20" red cargo bike = 24- 32V - 20 - 25mph.

I am going to dougs now. I will still need a 48V brush controller for the Huffy. Thanks.

http://gocarlite.com/400-watt-geared-motor-kit/

Was looking for something and found this. I called but need to call back. Going to talk to this Doug guy also.

http://www.ebay.com/itm/2015-HPC-Crystalyte-The-Crown-GEARLESS-e-bike-Electric-Bike-Hub-Motor-60-MPH-/181161301492?hash=item2a2e0e15f4:g:8McAAOxyzfNRwfP0

Thats what I was searching for. :twisted: It is what I really want but right now I have to settle for what I really need. :evil: :x :)

Also before I forget, Doug has a rare 2001 Haro Mirror pro 20" BMX style bike. He claims it is a VERY strong reinforced frame built to withstand all kinds of flips and is about the strongest frame made for the BMX sport.

I am thinking about getting it off of him for $120 for a future Death bike. I know LFPs Death bike is 20" and I fully understand the importance of solid sturdy components when pushing the laws of physics. The weakest link can easilly kill you. I am not stupid so when I do build a Death Bike I want to make sure it is something that LFP himself would not be afraid to ride on.

Therefore I will be asking you guys about the integerty or strength and duriability of certain components from time to time.When I do build a 60+ mph bike I dont intend to run it on the street. It will be off road on a track with full saftey gear I assure you. I want to be around for awhile to build e bikes. Please let me know about the 2001 Haro Mirror pro BMX bike. I dont see much room for chain drive unless I go mid drive. I was thinking about that Crown motor on the back but not sure if they will put it on a 20" wheel. Thanks. Please post when you can.

LC. out.
 
I ordered the 500W 24V 2500rpm motor for the 20" red bike. The #25 80 tooth sprocket will work for 20mph.
I also ordered 10 feet of #25 chain and a new chain-breaker for #25 up to #415 chain,
I also ordered a 48V brushed controller for the 1,000W motor going on the back of the 24" Huffy.
I will be using the twist 3 wire throttle that came with that variable controller that did not work right.

I have had excellent success with the cheap YiYun controllers I recommended ... that you, apparently, did not get.

Pretty sure it is. Will check.

http://www.ebay.com/itm/151878208794?_trksid=p2057872.m2749.l2649&ssPageName=STRK%3AMEBIDX%3AIT

yep. :D Looks like I will get at least 30mph with the 24" bike.

The variable throttle DA. posted with the built in pot should work for the red bike with the new 24V motor. that will be awhile as it is free shipping from China.

The 24V motor, chain, breaker and YiYun controller all have an E.T.A. of Jan 8 or sooner. :D :D

Thanks for all the help. Post whenever you can. I need to get the 24" bike ready.

LC. out.
 
haro.jpg20kwbigboyL.jpg

72V charger, Top speed 105km/h @ 72V

( for top speed 150km/h can up grade the battery to 120V 12ah)
93.2057mph

I did not know they made 20killowatt hub motors.

http://www.cyclone-tw.com/order-ebikes.htm

Truelly awsome. Dont get much better than that. Makes me want to rob a bank. :lol:

Was wondering if that Haro is worth $120. I am pricing 5+ killowatt Hub motors for 20" wheels. That looks exactly like Dougs. I got it off google images.
A 20 killowatt hub motor for the back and one for the front would be ideal. :twisted:

Please let me know. I am going to Dougs now to get the 24" Huffy going. Thanks.

LC. out.
 
Nelson37 said:
This thread is not about that, this thread is about doing something completely different, that won't work well or last very long, with half-ass mounting solutions and ridiculous gears, crappy wiring, short-duration overloaded batteries, failure to read clear instructions, and blaming everybody else and their brother when it craps out.

Also wanting warranties from China, running without brakes, using bikes meant for small children with a 300lb load, and drunken fools wanting to go 50mph on a bicycle.

Plus constantly repeating questions that have been answered many times, getting even more detailed answers, then disregarding them and whining about why doing the wrong thing didn't work very well, and then, REPEATING the same freaking question.

There's more, its a 100-page thread, but it may just contain everything there is about what NOT to do on an e-bike.

You should write Cliff Notes. That's an amazingly succinct and accurate summary!
 
I'm starting to wonder.

IF I TAKE MY SPEEDO OFF my bike, WILL IT GO FASTER?

It sure seems faster if I don't look at it :mrgreen:

Please LC get a speedo, numbers look cool, but are you really going as fast as you figured?

I know when I did the numbers as you have, I was doing over 120mph! Oh that was 35 years ago on my back at MID OHIO race course.

Dan
 
I will see about that. Had good intentions last night to get something accomplished but kind or ran into a New years eve party along the way and a few mixed drinks(vodka and fruit punch with fruit) kind of got in the way. Stopped at Dougs but a few coors light kind of slowed him down and I got thirsty for a beer and had to go home so here we are. :lol: :lol:

Today is a different story though. I only get thirsty at night so I got at least 10 hours to do something. If I can get the 48V motor on the back of that 24" Huffy I dont see why it would not do 30mph with a speedo. The 48V controller should be here in a week or sooner as E.T.A. is on or before the 8th. 1,000W = 30mph according to DAs graph he posted numerous times.

Also DA. and you guys should give me a little credit for listening as DA stated a few times I should run the 20" cargo bike at 24V and about 500W and I will have the 24V 500W motor soon also as I did not order anything from China except for the variable controller with the pot. But I ordered it about a week or so ago so should get it sometime this month. 4.1 * 8 = 32.8V so if 24V = 500W = 20mph I should get close to 25mph with that also once I order at least two 4s Lipo bricks but I plan on ordering four or more for it probably this month also. 24/8 = 3. 24 + 8 = 32. 500/3 = 166. 32.8V = approx. 670W = about 24mph.

Also dont forget about the range capabilities. With six 10Ah SLAs I can run 24V@30Ah and still carry about six 4s Lipo for approx. 32V@15Ah for back up. How far will that take me? 20 miles. mabye more? :D I will also need more 6s packs for the 48V setup but can run the Lipo packs I got for now. I plan on ordering some high capacity 10.0 or larger next month depending on what is on backorder and what is available. Thanks.

LC. out.
 
Someone else came up with a "kit" similar to my idea.
- $150 + $30 shipping
Utilizes a freewheel and lower power and more expensive but same components and methodology.

My recommendation used a 24V 350w pushed to 36V 525w and a non-freewheel sprocket to provide deceleration when throttle released and total cost ~$100

.
 

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30km/h = 18.6mph. It seems a little much for 250W. Mabye for a 120lb person.

It is kind of funny as that looks like one of my little razor 280W unite motors. What also is funny as on my way back from Wall-Mart I was thinking about those two little motors and the 18" Razor kids bike I got. It has pegs on the front. I was thinking that there must be a way to drill thru the pegs and bolt a flat aluminum (for lightweight) plate and mount a motor on the front and back.

I could run them in series with a 48V controller for 560W but 36V in series for 420W would work fine for about 18mph and it would be better up hills than 250W. I still need to go to Dougs house to get the pedal crank installed in the razor as it is my answer to the fold up bike and the kit DA. just posted. It will be good for short distance and might run on the 4s Lipo if I get a 36V controller that will work for 32V.

Going anywhere even when the red bike was running is a hassle. I have to carry the bike down, go back and get the SLAs, Then I usually forget the connectors with the clips so that is another trip upstairs then I either forget my keys or paperwork, my wallet or something so going anywhere with an e bike is usually a 15 to 20min process and dont forget digging the bike out of the closet.

With the little Razor bike and a couple of Lipo packs fully charged onboard it will save me quite a lot of hassle. That is why I simply walk a lot of times which is ok as long as I am not in a hurry or my bad knee is not hurting. I will be building the little Razor bike also as well as the 24" Huffy and the new motor for the red bike. Thanks for posting. Good to hear from you guys and Happy New Year.

LC. out.
 
No offence DA, but isn't that a little like inventing a better mouse trap? It seems like the two most successful models we have - hub and mid-drive, do just fine. I think they're the dominant ones because they're closely aligned to the two things people want most out of eBikes: Reliability (simplicity) and performance. I'm not seeing too many advantages of this type of drive over the other two.

There was another thread here about 3-4 weeks ago with a similar kind of kit that bolted on a gear to the spokes, then bolted on the drive to the front forks. Again, I couldn't figure out why you'd spend the time to do that, and risk damaging your spokes/constantly needing to true your wheels, when there didn't appear to be any mechanical advantage to driving a wheel that way. There were some very, very minor benefits I could think of, which included:

1. Easy reversibility - though not easier than keeping your old wheel and just doing a straight swap.

2. Lower shipping costs, since you're only sending a gear and a motor, not a whole wheel, but then, again not cheaper than just sending a bare motor and lacing it here, which would have been comparable to installing the gear.
 
Price, simplicity and adaptability.
~$100 for complete kit (batteries no included)
Just bolts on to any 36 spoke wheel
9-15T motor sprockets - 12-22T motor freewheels - 28-60T wheel sprockets - 24V-36V+ capable
 
It is a pretty decent price. It would be about 300W with 32.8V Lipo also. I got the bmx bars on the 24" Huffy and the pedal crank on the 18" Razor bike. Will need to extend the seat post though and get a fat seat for the little Razor bike. I am still looking at the pegs to mount the razor motors somehow. I got 10 feet of #25 chain so I might have enough for the red bike with the new 500W motor and the Razor bike. I have the 80T #25 sprocket but will need one more for the second motor.

2100rpm with a 18" wheel is 15mph with the 11 tooth motor sprockets and 80 tooth wheel sprockets. If I go with 60 tooth wheel sprockets I will get 20mph so I will get a 70 tooth if I can find one. Actually two 70 tooth for front and back. With dual motors running 420W total it should be decent on hills also. Not bad for a little 18" bike. I need to go and get them now. Everything is done over there but replacing a plastic brake lever with metal. Oh and Doug has me doing about 85% of the work now. He only helps me when I get stuck with something. He is not building the bikes for me I am building these bikes and he just helps out when absolutlly neccessary. Thanks.

LC. out.
 
DrkAngel said:
Price, simplicity and adaptability.
~$100 for complete kit (batteries no included)
Just bolts on to any 36 spoke wheel
9-15T motor sprockets - 12-22T motor freewheels - 28-60T wheel sprockets - 24V-26V+ capable

Yeah, still not convinced. That Ad says $150 + Shipping. That is really good value, but you can get one of several good geared hub motors with a 25A sinewave controller for about the same price. So definitely the price advantages against big DD motors and quality mid-drive kits, but it's definitely not cheaper as compared to a hub of the same power/speed.

But now there's a chain that needs to be cleaned and oiled regularly, as well as two gears that will wear out.

It's not a bad design. I just don't see it becoming wildly popular. Easy to fit and low price might be its main attraction, but they're not "stand outs" that would have people leaving the more established design in droves.
 
I designed as an add-on for the Schwinn Trike.
Bolt on to the non-powered - non-braked left rear wheel for traction, power, deceleration.
Turn a rather limited trike into a mobility device or handy NEV (Neighborhood Electric Vehicle) for $100

Originally posted for LC because proposed motor fit in triangle ahead of rear tire.
Much better idea than hanging motor off side of wheel or bolting to handlebars.
 

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Yea you are probably right DA, but I have been trying to come up with a fork mount for awhile now. I tried it on the Dimond back and it did not work and so I mounted it to the handelbars. (the 48V mptor). However the 24V 500W motor should be lighter and I am switching back to #25 chain for that and a lighter 80 tooth #25 sprocket for the wheel when I install the 500W motor. That will make the front lighter and the smaller motor wont stick out the side as far.

Also the little 24V motors for the 18" bike dont stick out much as they are small. The fork mount will go on the right side front fork and the second motor will run on the opposite side of the pedal sprocket. They will work off of a single 36V controller in series for 18V and 2100rpm and 210W each for a total of 420W and I will try to gear them for about 17mph. #25 - 70 tooth will get really close to 17mph and it should be ok on small not too steep hills.

The 24" bike is ready for the 48V 1,000W motor but I will need to take the #415 spoke kit off the red bike for the back of it and put the 80 tooth on the front of the red bike. It is a lot of work but at least we got the handelbars on the 24" and the pedal crank on the 18" and I did the tire and tube on the back of the Huffy with no help and that is the second time I ever did without popping the tube so my mechanical skills are improving. However there is a lot of work to be done yet but when it is all done I will have a total of four e bikes built and then will be looking for a new motor for the Currie for a total of five e bikes. Thanks.

LC. out.
 
IMG_0976.JPG

No more e bikes!!!!. That is only one closet!

I still have another full closet with the Currie, that 26" Roadmaster I was going to put 20" wheels on and that Magna that dude never came to pick up for his kid. It is ridecelous! Every time I bring another bike home the ol lady looks like she is going to murder me. She says I need professional help as I cant stop spending money on e bikes. She says it is like an addiction!

Whats worse is I got a shopping cart in the back yard full of parts (frames,wheels and shit). As far as that kit DA. I was thinking gear reduction motors really are not that bad. 250W however is underpowered and wont go 18mph. Lucky if it will go 10mph. How I know is The original Currie ezip trailz had a 450W gear reduction motor on it from the factory and fresh out of Wall-Mart. It was set up a lot like that kit. and was lucky if it went 15mph. However once it was upgraded to 36V and 675W it was very fast. Prehaps faster than the original 48V MY1020 motor running at 36V and 750W. And faster than the DB and the red bike with the new 1,000W unite motor at 36V and 750W.

1. Currie gear reduction motor@36V = 26mph.
2. Currie with MY1020 motor@36V = 25mph.
3. 20" bikes with Unite motor@36V = 24mph.

Your kit would be perfect with the Currie 450W motor at 36V and 675W but geared lower for about 17mph as it burned out going up a steep hill. In my opinion 500W is minimum for hills and next month when I order 4s Lipos for 32.8V and 670W it will be perfect. I like the way the kit is set up and wish I could order it for about $30 without the motor, controller and throttle. I would order two for the little 24V motors I am installing on the 18" bike. It would be a lot easier than what I am trying to do now. However I will succeed. It just wont be as easy.

The kit would probably succeed too if the motor were at least 500W. 250W just dont cut it unless you weigh about 100lbs. Expecially if it is geared for 18mph@250W. To go up a hill with a 200lb person It would have to be geared for less than 10mph. 7 or 8mph on the flat and would go up mild to moderate hills at about 3 to 5mph. Geared any higher it would burn out like the Currie motor did.

I am sure you realize this too DA. and am also quite sure that you are testing all of us. Guess what? LC passed the test. :mrgreen: I am sure most of the rest of you guys knew also but did not say anything. :lol: I have learned not only from the original Currie motor but from the little 280W motors I have been experimenting with. 8) . Why do you think I insist on running two in series @36V for 420W total. Also the main reason I dont run them in series at 48V for 560W is I would need 90 tooth sprockets for 20mph.I am not even sure if there is such a thing plus the motors are used and one gets really hot. Two brand new at 48V in series for 560W and 90 tooth sprockets for 20mph would be ideal. To get any usefull life out of the two old ones I got 18V each and 17mph gearing is the logical choice.

My recommendation used a 24V 350w pushed to 36V 525w and a non-freewheel sprocket to provide deceleration when throttle released and total cost ~$100

Ok I did not see that. that makes more sense.

Why do you think I have been whinning about rebuilding and rewinding that motor ever since it burned out. If the motor was geared lower for about 17mph instead of 25+ mph at 36V it would still be running. I have learned a lot. If I ever got my hands on another Currie with that motor I would do the same thing by upgrading it to 36V. Then I would either figure out how to gear it lower or add a motor on the front to help it out up hills.

Also here is a real motor kit I have had my eye on for a long time.
http://www.monsterscooterparts.com/24-volt-900-watt-motor-controller-throttle-kit-premium.html

What should happen DA. is an inexpensive kit to mount that motor (a real motor) to the wheel exactly the way it is done in that kit. Then if you want real performance it could be run at 32.8V for 1200W and about 33mph. Notice the size of it. It dont look much bigger than the 280W unite motors I have or the 250W gear reduction motor in that kit yet it is almost equel to the MY1020 1,000W 3,000rpm motor yet it is only 2600rpm. With a 26" wheel using #25 chain (not recomended in my opinion for that power level) a 11 tooth motor sprocket and 80 tooth wheel sprocket is good for 28mph.

Basically if a motor such as that can be built than anything that requires gear reduction bolted on to the motor is of an inferior design. the motor should have been designed/wound to not require the gear reduction add on. However for simple gear reduction the add on such as the one on the currie which I took apart would be perfect as a bolt on gear reduction system and sold to be bolted to the Hobby King RC motors with too high of a KV to be used for e bike applications without gear reduction. It would also be good for the 1500W brushless motors ranging from 5600rpm up to about 7,000rpm. The jackshaft or very expensive planetary gearboxes sound way too complicated as well as pricey.

After I get a motor for the Currie which will probably be the 3300W Ampflow motor for 47mph :twisted: I will be looking to put the 2015 HPC Crystalyte The Crown GEARLESS e-bike Electric Bike Hub Motor 60+ MPH on either the Magna, or the Roadmaster if the guy buys the Magna. :twisted: :D That makes six e bikes. We should be close to 200 pages here by then and I have to start counting how many episodes of As the Hub Motor Turns and the Lipo Fire Burns so we can celebrate the anniversary when it comes up. :mrgreen: Thanks.

LC. out.
 
IMG_0977.JPG
 
It is not a Unite motor. Currie technologies. It was stock when I got the currie. 450W@24V. The 900W 24V motor is also Currie technologies but without gear reduction. It is 2600rpm.

Currie also made a 36V 1,000W gear reduction motor which looked exactly like the 450W one I had and was going to order it when the stock 450W one burned out but it was discontinued so I ordered the 48V 1,000W MY1020 motor which is about the size of a car starter and 3,000rpm. :roll:

The same Unite motor which is going on the back of the 24" Huffy very soon only the model number is ZY1020. The only difference I saw besides the mounting plate welded to the bottom was the center part where the brushes are as I have had both motors apart and was going to use the brush assembley from the MY1020 on the ZY1020 but it was slightly different. Both are 1,000W@48V and 3,000rpm.

Dont underestimate my intellegence and learning ability. Some of my methods may be unorthodox (dont mind my spelling) but I assure you guys I have learned and will be a very big fish in this big pond soon. It is not all fun and games. It is war and we are all on the same side. The EV revolution. I got about 8 months before my brother and brother in law and all the cousins on their mothers side I am not related to race their four wheelers again out in the country. Gas vs electric!! Someone has to step up and beat the snot(as Doug would say) out of those peskey gas motors! :mrgreen: Thanks and keep posting.

LC. out.
 
zigzag84 said:
file.php


My1018 or xyd-16 carrie ?
Motor is the Unite XYD-16.
Indicated by helical gears and C on motor end cover.
Used on all eZips from 2009 - 2015.
24V 450w in USA.
Replaces the Unite MY1018z used on pre-2009 eZips.
Enhancement was the use of helical cut teeth which greatly quieted the meshing of the gear reduction.

  • Detractions of XYD-16 included:
  • higher price
  • more internal gear friction = less efficiency
  • loss of recommended reverse function
  • Noticed >5% speed reduction compared to MY1018Z
 
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