2008 CRF250R - QS138v3 70H - ANT - Sanyo UR18650-RX 20s20p - Votol EM260

It sounds like you have too soft rear spring with that 24mm static sag, do you know how much preload?
But the shock likely needs a rebuild too ;)
I think I have changed springs 4 times, and it is still too soft..
I haven't measured the preload on the spring, just the sags. I agree that it likely needs a rebuild, because pretty much any issue in there will also manifest as it being too soft, like not enough pressure, not enough damping etc. I have another one ordered that should be coming to me soon, I'll see how it compares and will have a spare to give out for service so that I have something to ride on.

speaking of...
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I still can't get over how nice it is to jump off of my commuter bike and onto this thing. I rotated the bars to the +2 position (to the front), let out a bit of pressure from the front tyre and added half a turn of preload in the rear. It's not exactly the most comfortable (as I'd prefer the bars neutral but mounted 2cm forward) but at least it turns now.
 
New shock should be here tomorrow, fingers crossed. In the meantime, I did some fitment tests and managed to get 15T in:

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I think 16T could maybe barely fit with enough slack, but I might just wait for the chain to lengthen, lol. The new sprocket is a cheap variety, but with a decent fitment on the shaft. Not as good as JT or AFAM, but not as bad as what came with the motor. I was more surprised about the locking plate - the plate I used with the AFAM 14T was so thick that it wedged really solid in the shaft slot. That meant that when i tightened the sprocket, there was no play at all. This one is so thin that it freely fits in the slot, resulting in quite a lot of play.

I think it might be for the better, since this is how the sprocket I took off looked like:

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Not horrible, but clearly showing signs of uneven wear. As far as I understand it, the play should allow the sprocket to self-center. I did put everything together and went for a quick spin, but it was raining and I wasn't going to test the WOT pull. It feels just as strong as before, maybe a tad more twitchy from standstill, and seemingly much quieter.

For the people not up to date, this gearing change means going down from quite absurd 10.07 to a more standard, but still quite short 9.40.
 
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