dan974 said:
that's pretty big holes !! maybe you could use a grid with epoxy as I did, the trouble could be that with an inpact onto it, you got like a sand paper on the winding..
sand in the windings? i suppose it's possible, especially when riding in deep fluffy sand like this if you recall...:
[youtube]85MRxV1DLmk[/youtube]
i'm sure some sand got in there - i'll take some pics when i remove the sidecover of that hs3540 - and it's happened before but has not been a problem yet, knock, knock.
and i suspect your 'grid', or screen, will drastically reduce air flow (and also get clogged up w/ dirt). i've got nothing against it. and i've got no interest in a pissing contest about sidecover venting, which we know some members are passionate about.
![Mr. Green :mrgreen: :mrgreen:](/sphere/data/assets/smilies/icon_mrgreen.gif)
to each their own!
my process was simply:
- remove sidecovers
- open box of drill bits
- check available sizes
- eliminate the dull ones
- of few remaining, eyeball how they'd line up near windings on sidecover
- draw circle and mark center points
- drill pilot holes, then fat holes, like so:
[youtube]iE3WGv_5FQw[/youtube]
- then run to hardware store after that bit died and get a proper metal bit:
- drill the rest quickly and easily
so far, i'm very pleased with the results!
yesterday, on return commute, the motor was 170F at the bottom of my mile long hill. after drawing a constant 70A for several minutes going 35mph, the temp at the top of the hill was only 197F!
without holes, it would have been closer to 300F, even tho ambient temp was ~35F.
i am rather puzzled tho that my top speed with the h40 is only 45mph downhill, compared to 50mph with the hs3540. :|
i've got more torque off the line to be sure, but it doesn't seem to have the third gear the hs3540 does that helps me break away from traffic. maybe it needs more current?
now that i've got both wheels set up, i can do some better tests swapping them out...
in other news, i've been using the less busy garage entrance these days, since this:
[youtube]tf6UHKBXhjc[/youtube]
"seriously, you want me to use the elevator? ok" .... NOT