Alright, another update on the situations.
Regarding the new controller: After testing it again (mainly to shoot a video to send to my vendor) it started working .... but only momentarily as I discovered that it responded differently based on where or how the wires were hanging.
So, I'm less certain that it is a hall sensor combination issue. I also tried out the 6 phase wire combinations and saw no difference or change in any of the 6 combinations.
The question is;
Is there a bad wire or is it still indeed a bad combination in the halls? Or maybe a bad connection in the controller? How do I know?
Here's the link to the youtube video if you care to take a look and maybe help me out.
https://youtu.be/31qAlIqlncM
[youtube]https://youtu.be/31qAlIqlncM[/youtube]
Regarding the current controller: With the phases, I'm set on my second last combination which is a complete color mismatch of(from controller to motor) Y->G, G->B and B->Y. Only because I found this to be the smoothest riding experience of the 3 forward spinning combinations. It's so subtle though that I'm not sure its real. All I know is that the controller runs hot amongst all the combinations and still at a healthy 2-3 amps unloaded full throt.
I still get some heat running through the phases. In fact, (and I find this funny) to the point that some heat shrink that I hadn't gotten around to shrinking yet shrank itself from the heat. But just around the green controller phase. The other 2 are still loose.
The question now is;
Should I look for hall sensor combinations to see if I can find a cooler running combination? I'm hesitant to f#ck around with more combinations and having to test ride it just to see if it gets hot on potentially damaging combinations.